Fiat Coupe Club UK

[Engine Tuning] 500bhp + - how we do

Posted By: Anonymous

[Engine Tuning] 500bhp + - how we do - 04/09/2007 18:50

Hi, here at brazil we have tried to get more that 500 hp: The result:

http://i123.photobucket.com/albums/o295/jakka_album/Imagem067.jpg

The last cylinder blowed up! As u can see.


NOTE: using an GT3076R with some upgrades that I don´t know.
----

So, we went to next stage, we have built an integrated guard block.

Now we are expecting this engine to have more than 550 hp on wheels. I will try to run with 2 bar of pressure.

http://i123.photobucket.com/albums/o295/jakka_album/elfuego003.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego004.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego005.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego006.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego017.jpg

Changed
http://i123.photobucket.com/albums/o295/jakka_album/elfuego014.jpg

Open cylinder block

http://i123.photobucket.com/albums/o295/jakka_album/elfuego015.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego016.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego013.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego018.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego019.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego020.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego021.jpg

finished cylinder block
http://i123.photobucket.com/albums/o295/jakka_album/bloco1.jpg

http://i123.photobucket.com/albums/o295/jakka_album/bloco2.jpg

http://i123.photobucket.com/albums/o295/jakka_album/bloco3.jpg


Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 04/09/2007 19:20


New Pictures


http://i123.photobucket.com/albums/o295/jakka_album/bloco11.jpg

http://i123.photobucket.com/albums/o295/jakka_album/bloco10.jpg

http://i123.photobucket.com/albums/o295/jakka_album/bloco9.jpg

http://i123.photobucket.com/albums/o295/jakka_album/bloco8.jpg

http://i123.photobucket.com/albums/o295/jakka_album/bloco7.jpg

http://i123.photobucket.com/albums/o295/jakka_album/bloco6.jpg

http://i123.photobucket.com/albums/o295/jakka_album/bloco5.jpg

http://i123.photobucket.com/albums/o295/jakka_album/bloco4.jpg

http://i123.photobucket.com/albums/o295/jakka_album/bloco3-1.jpg

http://i123.photobucket.com/albums/o295/jakka_album/bloco2-1.jpg

http://i123.photobucket.com/albums/o295/jakka_album/bloco1-1.jpg
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 04/09/2007 19:31

The actual setup:

FORGED MID - Modular Integrated Deck ROMAQ + Drawings and confection "Zézão" and "Veloztech" (Brazil)
ROSS PISTONS
Turbo GT3076R
Blow Off Tial 40mm
Priority Valve SPA USA (entre a turbina e o IC)
Frontal Intercooler
Inox CAI [2,5 pol between turbo and IC - 3 pol between IC and TBI](ceramic walsh)
Escapamento 3 polegadas Inox

3 bigs fuel pumps
Catch Tank Inox
Engine Heads by "Zézão" (Big Joseph)
DTA P8 Pro
Gears by Bertolotti
Wheel blocking Hewland
Eibach springs
Shift Light
Wheels 17" Stilo Abarth - Tires Yokohama 205/45 A539
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 04/09/2007 20:20

Blimey - I wish I had a CNC machine.. ;\)

Whats the capacity now? Still 2 litre or larger?
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 04/09/2007 22:29

I think it still 2.1 litre.

I´ll check it.
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 04/09/2007 23:14

Pistons 83mm.... Just this alteration... The capacity is almost original.
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 04/09/2007 23:25

That looks good, it will certainly be a lot stronger now but i don't understand how the wall blew up. Do you now what caused it; was it a weakness in the casting (which i doubt) or did it just let go?
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 04/09/2007 23:34

When the wall was broken, the dinamoter was showing 507hp....

The wall just broke.

The engine head are with 142cfm of capacity flow.
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 05/09/2007 01:09

Good work but i think your trying to run too much boost thats why the first block broke. With the mods you have now done it should hold now. Good Luck
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 05/09/2007 04:06

Yes, we know.

The sky is the limit!
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 05/09/2007 11:27

Don't need to run 2 bar boost to get this kind of power - we got 587 with "just" 1.4 bar
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 05/09/2007 12:19

 Originally Posted By: nyssa7
Don't need to run 2 bar boost to get this kind of power - we got 587 with "just" 1.4 bar


587 @ 1.4 with a gt3076r turbo??

Nice work davidBR20vt!

George Greece
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 05/09/2007 14:49

George welcome to FCCUK ;\)

George is preparing a pretty rapid PuntoGT2 with a 16VT coupe engine/box et al. All forged, with some wild cams and large turbo...

Looking forward to a drive before the end of the month \:D

V.
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 05/09/2007 18:17

We got 507 hp with "just" 0.8 bar...

We do not did the tests with 1.4 bar. But I think that 587hp is easily reacheble with this pressure.
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 05/09/2007 18:23

 Originally Posted By: Vas
George welcome to FCCUK ;\)

George is preparing a pretty rapid PuntoGT2 with a 16VT coupe engine/box et al. All forged, with some wild cams and large turbo...

Looking forward to a drive before the end of the month \:D

V.


Hey! O LOVE PUNTO. FIAT is manufacturing PUNTO here now at Brazil. Could you send me some photos of the punto project? davidfdr@gmail.com

But the PUNTO here was launched with a [censored] shit engine 1.8 8v 115hp that gets easily broke.
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 05/09/2007 19:05

More pictures (pre-colector - i do not know the correct english name for this part)

http://i123.photobucket.com/albums/o295/jakka_album/DSC00003.jpg

http://i123.photobucket.com/albums/o295/jakka_album/Imagem002.jpg

http://i123.photobucket.com/albums/o295/jakka_album/DSC00014.jpg
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 05/09/2007 19:31

Vas, Nice to see you here. My punto is a gt3 one.. \:P


davidBR20vt I belive your turbo is quite small for 587whp (realy why 587?) I hope that I'm wrong..


Please pm me your mail in order to send you the fotos ;\)
Posted By: Freddan72

Re: [Engine Tuning] 500bhp + - how we do - 05/09/2007 19:44

Hi david, pre-colector = intake plenum.
Have you changed the length of the Runners?
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 05/09/2007 19:51

 Originally Posted By: davidBR20vt

Hey! O LOVE PUNTO. FIAT is manufacturing PUNTO here now at Brazil. Could you send me some photos of the punto project? davidfdr@gmail.com

But the PUNTO here was launched with a [censored] shit engine 1.8 8v 115hp that gets easily broke.


Sorry, I just saw it! I'll sent you some tonigt
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 05/09/2007 19:51

 Originally Posted By: Freddan72
Hi david, pre-colector = intake plenum.
Have you changed the length of the Runners?


It uses the 2.45L engine runners, stock length, but larger diameter

The intake manifold plenum is the turbo version modified with larger air horns
Posted By: Anonymous

Re: [Engine Tuning] 500bhp + - how we do - 07/09/2007 05:01

are u running a Marea or a Coupe?

forget it, u're running a marea, just saw the signature...
© 2024 Fiat Coupe Club UK