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Re: 20v crank re-grind - who's had failiures? [Re: Begbie] #1316521
14/02/2012 17:17
14/02/2012 17:17

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nedge2k
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nedge2k
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Originally Posted By: Begbie

Maybe take the time to re-read your own thread.

People were discussing about regrinds and the topic went onto nitrate on the crank. I was giving a real life example of the difference between a nitrated crank and a non nitrated crank.


Maybe you should just be quiet now - you know, given you're supposed to be a mod and diffuse situations, not cause them.

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316529
14/02/2012 17:32
14/02/2012 17:32

M
Marco20ValveT
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to be fair mate, Begbie gave you a real life experience on how a none hardened (giggady) crank will dent with out a lot of force... and a hardened one will not.. giving you a good example of the safer bet.

be it a 16vt/20vt ect

the last thing you want to happen is build a N/A monster and shortly after have the bottom end rattling out.

in my experience, go for the best you can get, and in this situation, get a none ground crank.

the otehr main question is.. would you want to risk it?

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316539
14/02/2012 18:10
14/02/2012 18:10
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Originally Posted By: nedge2k
Originally Posted By: Begbie

Maybe take the time to re-read your own thread.

People were discussing about regrinds and the topic went onto nitrate on the crank. I was giving a real life example of the difference between a nitrated crank and a non nitrated crank.


Maybe you should just be quiet now - you know, given you're supposed to be a mod and diffuse situations, not cause them.


I think maybe you should take a bit of the advice you're so freely issuing here Nedge! I've read this whole thread and while I agree Begbie was a little short with his reply, it's you that now needs to show some restraint.

Back on subject now please guys.

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316577
14/02/2012 20:39
14/02/2012 20:39

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nedge2k
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nedge2k
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Originally Posted By: Marco20ValveT

the last thing you want to happen is build a N/A monster and shortly after have the bottom end rattling out.


hence the whole reason for the thread smile

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316580
14/02/2012 20:55
14/02/2012 20:55

L
Langers
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Langers
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NONE RELATED TO 20V CRANKS:

My 2.0 TS Suffered from a HUGE crank failure but didnt crack... re-ground 20 though' and used appropriate bearings to suit, 10k miles to this day and all driven hard, no isses.

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316586
14/02/2012 21:27
14/02/2012 21:27

N
nedge2k
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nedge2k
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good to know, cheers smile

Re: 20v crank re-grind - who's had failiures? [Re: Begbie] #1316587
14/02/2012 21:30
14/02/2012 21:30
Joined: Dec 2005
Posts: 1,670
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Rudidudi Offline
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Originally Posted By: Begbie
For me, this was quite conclusive on which crank I should be using.


Odd test tbh, besides which unless you used tool steelm, hardened or similar i find it hard to see how a proper whack with a centre punch wouldnt leave an impression at all. If that were the case rockwell measurements would ne very difficult to carry out without an impression to measure!

A conventional way to identify surface hardening is with a blunt file on a non bearing journal surface. Simply put unhardened 'grips', hardened slips.

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316592
14/02/2012 21:48
14/02/2012 21:48

T
TurboJ
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Originally Posted By: nedge2k

(i don't need a new crank, i'm grinding for another reason)


Could you elaborate on your "another reason"?

Originally Posted By: Stichl

We did several investigations.
Therefore regrinding is absolutely no problem at all.


How did you come to that conclusion?
Could you elaborate on the test results what HV did you obtain? Did you do a Rockwell test? Did you test all five journals? Was the crank tested brand new or used?

Re: 20v crank re-grind - who's had failiures? [Re: Stichl] #1316595
14/02/2012 22:08
14/02/2012 22:08

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TurboJ
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Originally Posted By: Stichl
Very simple test - make a hardness test (I think we did Vickers) with original crank, take a file and grind a bit of surface, repeat test.
If there are no changes in the result, there cannot be any nitride on it. We did not find any change.
Moreover I am quite sure that a grinding shop would realize a hardened crank, when trying to regrind it...
It is very very hard to regrind a nitride surface...
Juergen


Just read this. lol
That's NOT a Vickers test, that just sounds like you you scraped a file across the journal and saw no marks so it will be ok. Hardly an "Investigation". If somebody wants me to test a 20V crank i can put in in our metallurgy department, don't expect it back in working order. laugh

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316601
14/02/2012 22:39
14/02/2012 22:39

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nedge2k
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nedge2k
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Originally Posted By: TurboJ
Originally Posted By: nedge2k

(i don't need a new crank, i'm grinding for another reason)


Could you elaborate on your "another reason"?


Neither ACL nor Mahle/Vandervell do race bearings for the 20v engines. Glyco are fine for the mains but not for the ends - not sure about the OE ones but unless they're cast tri-metal, not trying them.

The plan was to use C20XE +0.75mm bearings and have my rods made to suit - crank would have needed a polish but thats about it. As it turns out, they only go to +0.50mm which leaves me short so I'm considering grinding about 0.3mm off the end journals and using Audi 5-pot bearings.

Anyway, with the XE bearings, imagine I would have been fine. With the Audi's, will need re-hardening.

Last edited by nedge2k; 14/02/2012 22:59.
Re: 20v crank re-grind - who's had failiures? [Re: ] #1316606
14/02/2012 22:47
14/02/2012 22:47
Joined: Dec 2005
Posts: 1,670
SW London
Rudidudi Offline
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Originally Posted By: TurboJ
Hardly an "Investigation"


actually it is, granted not vickers or rockwell but the file scrape will tell you if it is hardened

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316617
14/02/2012 23:19
14/02/2012 23:19

1
1NRO
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With respect talk like that warrants digging deep into your pocket for a custom crank.

Originally Posted By: nedge2k
Originally Posted By: TurboJ
Originally Posted By: nedge2k

(i don't need a new crank, i'm grinding for another reason)


Could you elaborate on your "another reason"?


Neither ACL nor Mahle/Vandervell do race bearings for the 20v engines. Glyco are fine for the mains but not for the ends - not sure about the OE ones but unless they're cast tri-metal, not trying them.

The plan was to use C20XE +0.75mm bearings and have my rods made to suit - crank would have needed a polish but thats about it. As it turns out, they only go to +0.50mm which leaves me short so I'm considering grinding about 0.3mm off the end journals and using Audi 5-pot bearings.

Anyway, with the XE bearings, imagine I would have been fine. With the Audi's, will need re-hardening.

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316619
14/02/2012 23:26
14/02/2012 23:26

T
TurboJ
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TurboJ
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Aftermarket parts were never made for this engine because there was never a racing series with a Fiat 5 pot.

Why do you want "race bearings"?

You would risk grinding your crank to buy shells to protect your crank sounds like a paradox laugh

I think you are treading on thin ice "frakenstiening" an engine together.

Nevertheless good luck

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316620
14/02/2012 23:34
14/02/2012 23:34

T
Taz
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Taz
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Equotip / Niton tester will let you know....

Equotip is invasive, Niton tester is not.

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316633
15/02/2012 01:05
15/02/2012 01:05

N
nedge2k
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nedge2k
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Originally Posted By: Taz
Equotip / Niton tester will let you know....

Equotip is invasive, Niton tester is not.


Cheers, will look into that.

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316635
15/02/2012 01:06
15/02/2012 01:06

N
nedge2k
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nedge2k
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Originally Posted By: TurboJ
Why do you want "race bearings"?


All in good time.

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316713
15/02/2012 13:39
15/02/2012 13:39

N
nedge2k
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nedge2k
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Right, found another bearing that only requires polishing 0.0013-0.0017" off so even if the nitiride layer is, as suggested by GC for the twin cams, 0.005" thick, that's more than acceptable smile

Last edited by nedge2k; 15/02/2012 13:46.
Re: 20v crank re-grind - who's had failiures? [Re: ] #1316734
15/02/2012 14:27
15/02/2012 14:27

S
sediciRich
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sediciRich
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I'd suggest OE bearing will be absolutely fine for what you are building, needing only a good lubrication system regular oil changes, clear galleries and oilways, radiused oilways, correct oil, correct oil/engine running temps and constant oil feed will be the items which ensure that metal metal contact won't occur.

TurboJ i'm with you on that one, sounds like the chevvy bearing fiasco in 4pots.

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316765
15/02/2012 16:07
15/02/2012 16:07

N
nedge2k
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nedge2k
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it's 1-2 thou, it's fine. if it goes bang, shit happens. i'd rather try something new than stick my head in the sand.

Last edited by nedge2k; 15/02/2012 16:09.
Re: 20v crank re-grind - who's had failiures? [Re: Ecrab] #1316766
15/02/2012 16:20
15/02/2012 16:20

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johnnybravoturbo
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Originally Posted By: Ecrab
JBT had a failure shortly after a regrind, but I'm not totally sure the failure can be totally atributed to the regrind, I'l let him comment, or it might be worthwhile speaking to him direct


Had 2 engines fail within a thousand miles of having them built by a local engine builder.

Regrinding of the cranks is a grey area but is widely used as a good solution to an expensive problem.
Average grinding cost is around £100,average crank is around 10 times that.

The failures i had were down to the fact the company used top limit shells on a bottom limit crank.
So the oil gap wasnt big enough.
In static rotation on a bench you can use very tight shells and the engine will turn over nicely.But running in the car its a different story.

Grinding the cranks on these has always got people in to trouble but in my opinion grinding the cranks doesnt cause failure.
The shells are hard to come by these days so most people will risk whichever Fiat or OE parts supplier send them.

A ground crank may significantly reduce the life of the crank in terms of the wear rate but it would still do circa 100k easy enough even without the Nitri-coating.

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316774
15/02/2012 16:38
15/02/2012 16:38
Joined: Oct 2010
Posts: 549
Bulgaria
Ferrarist Offline
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Bulgaria
Originally Posted By: johnnybravoturbo

The failures i had were down to the fact the company used top limit shells on a bottom limit crank.
So the oil gap wasnt big enough.
Grinding the cranks on these has always got people in to trouble but in my opinion grinding the cranks doesnt cause failure.
A ground crank may significantly reduce the life of the crank in terms of the wear rate but it would still do circa 100k easy enough even without the Nitri-coating.

+1......


20VT - Alfa 156 2.0 - Alfa 156 Mid-Engined RWD - Locost 20VT

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316789
15/02/2012 17:13
15/02/2012 17:13

G
group5lancia
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I just spoke to Farndon Engineering who manufacture steel cranks and do nitriding, regrinding etc

They nitride to 0.6 mm depth and say their cranks can have three re-grinds before needing re-nitriding. They said that nitriding done by an OEM would be a typically be at least 0.5mm. Nitriding can be upto 2mm thick if desired.

Good news is, Farndon will regrind AND re-nitride your crank for typically £175-£200. Much cheaper than a new one.

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316836
15/02/2012 19:49
15/02/2012 19:49

T
TurboJ
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TurboJ
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There is only one F in Farndon wink

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316870
15/02/2012 21:27
15/02/2012 21:27
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Stichl Offline
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???This procedure was supposed by the metallurgist in my laboratory, a professor for metallurgy...
A quick method to detect a surface treatment anyway.
This test was done with a precise hardness test machine.
The Nitide surface has a size of max. 100um, according to my prof.
Therefore we grinded away some of the surface in an inconsiderable area and repeated the test, result no changes in Vickers...
In my eyes a very good test!

Originally Posted By: TurboJ
Originally Posted By: Stichl
Very simple test - make a hardness test (I think we did Vickers) with original crank, take a file and grind a bit of surface, repeat test.
If there are no changes in the result, there cannot be any nitride on it. We did not find any change.
Moreover I am quite sure that a grinding shop would realize a hardened crank, when trying to regrind it...
It is very very hard to regrind a nitride surface...
Juergen


Just read this. lol
That's NOT a Vickers test, that just sounds like you you scraped a file across the journal and saw no marks so it will be ok. Hardly an "Investigation". If somebody wants me to test a 20V crank i can put in in our metallurgy department, don't expect it back in working order. laugh


20VT coupegrale 4x4
Re: 20v crank re-grind - who's had failiures? [Re: Stichl] #1316923
16/02/2012 01:06
16/02/2012 01:06

N
nedge2k
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nedge2k
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Originally Posted By: Stichl
The Nitide surface has a size of max. 100um, according to my prof.


That must have been a re-ground crank already? That's 0.001mm / 0.00003937"!!

Anyway, cheers for all the input guys, will all be worth it in the end laugh

(sneaky peaky...)

click to enlarge

Last edited by nedge2k; 16/02/2012 01:31.
Re: 20v crank re-grind - who's had failiures? [Re: ] #1316947
16/02/2012 07:00
16/02/2012 07:00
Joined: Dec 2005
Posts: 286
Germany
Stichl Offline
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Originally Posted By: nedge2k
Originally Posted By: Stichl
The Nitide surface has a size of max. 100um, according to my prof.


That must have been a re-ground crank already? That's 0.001mm / 0.00003937"!!

Anyway, cheers for all the input guys, will all be worth it in the end laugh

(sneaky peaky...)

Back to school, I would say... It's 0,1mm
click to enlarge


20VT coupegrale 4x4
Re: 20v crank re-grind - who's had failiures? [Re: Stichl] #1316987
16/02/2012 11:11
16/02/2012 11:11

N
nedge2k
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nedge2k
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haha, so it is, dunno where i got that from! tongue

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316992
16/02/2012 11:34
16/02/2012 11:34

J
johnnybravoturbo
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johnnybravoturbo
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J



I had a brand new crank on top limit,and Joe 78 had a ground crank on bottom limit.We got them both hardness tested and they were identical.So i agree with Stichl.
I cant quote figures as it was two years ago.

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316993
16/02/2012 11:43
16/02/2012 11:43

N
nedge2k
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nedge2k
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N



cheers jbt smile

like what i've done with your manifold btw? laugh

Re: 20v crank re-grind - who's had failiures? [Re: ] #1316995
16/02/2012 11:48
16/02/2012 11:48

J
johnnybravoturbo
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johnnybravoturbo
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J



Nedge didnt realise your a L,boro chap.
Have i seen you before?

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