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Re: 500 Bhp [Re: ] #343515
25/04/2007 21:04
25/04/2007 21:04
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Any turbo engine tuned to 250bhp per litre is going to need a fair bit of maintanence and servicing surely? Oil changes every 4000 miles (and similar)? With the amount of stress going through the engine and transmission, even if you had uprated XYZ, and bolt on ABC, a weak link would always rear it's head up surely? And thats without considering the aux belt snapping on you!

At least if you bought something at 400bhp standard (say a V8 M5) and lets say you carried out a light pressure turbo conversion on that, stripped it out etc.... you'd have a fairly reliable 500bhp RWD car, instead of an unrealiable FWD 500bhp? Ok, it would cost more, then see the Skyline/Supra example, that wouldn't cost much more than a £10k+ engine conversion + everything else needed for 500bhp.

Yes - it's great to have 500bhp, but it's not so great to spend over £10k getting it and having it balance on a knife edge as to when a stupid aux belt will snap, or something else go wrong and lunch most of it.

As said above, if you want to think with your head instead of your heart, get a Skyline or Supra and tune it to over 500bhp easliy. If you love the Fiat Coupe, then fair enough - if that will make you happier then go with it (just realise it's not the only option).


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Re: 500 Bhp [Re: S1MMA] #343550
25/04/2007 21:32
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My coupe has a paltry 300bhp. When I give it some throttle and the road isn't perfect it moves all over the road even when the road is dry.

I'm not some sort of nonce who's scared of a spirited drive either nor am I Michael Schumacher. I would imagine that a 400 bhp coupe would be useless in 1st and 2nd gear without a traction control system that would limit the power anyway. I know once you're up to speed traction doesn't really present itself as a problem so I'm sure they fly after 80 mph.

I was reading an interview regarding the Bentley GT. Bentley were saying how their customers preferred 4WD and how they would never go back to RWD as they can use the power whenever they want.

Also when you modify cars don't you always have that element of doubt in the back of your head...... "will my car blow up today?"

I'm not attacking the guys with 400 bhp + and the 2.4 conversions, I commend them on their courage, dedication to cause and bank balance. They pave the way for everyone elses mods.

Yeah I'd say mod a supra too, they've got reliable blocks ;\)

http://www.youtube.com/watch?v=w2sQ9I9a_Ac

Scratch that NSXs are coming down in price....

http://www.youtube.com/watch?v=HZZXT5mC3mU

Maybe nitrous is the way to go?

http://www.youtube.com/watch?v=GepuJfZOis8

Re: 500 Bhp [Re: ] #343774
26/04/2007 01:01
26/04/2007 01:01

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I think that if you have to ask how much the work is going to cost then this conversion isn't for you.

You don't do it because it makes financial sense you do it just because you want to.

I love my Coupe and carry out nearly 100% of the work on it myself. I'm not a trained mechanic but I enjoy getting my hands dirty. I have a passion for the car and it's my hobby not just a car. I also have a Jeep and it's quite the opposite. I have no desire to do any work on it myself. It goes into a garage and I pay them to do what ever is necessary.

John

Re: 500 Bhp [Re: ] #344013
26/04/2007 06:33
26/04/2007 06:33

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@ Nigel, not really fair to say you have only spent a few hundred quid on the last service. How much blood,sweat,cash has been pumped into that coupe \:\) 5k sounds conservative to me. Add in brakes that you eat on a weekly basis and i think the bill is a bit higher ;\)
@ Johns, it was argued a 420+ Noble in comparison to a 500 BHP coupe. Cost a small fortune to tune the Nob up to those levels with good reliability. Plenty of 500+ ones stateside, but serious cash. 400 BHP done for 2k with bolt ons. As reliable as any low volume car ;\)
@ Andy, the Block is Ford 3l Duratec, not alot else.
You tune coupes cos you love them, not to compare against something else. I am lucky in that i have a 290bhp coupe and a 350 bhp Noble. Its never enough.
Give up on big figures, and find the joy of cornering at levels you thought were impossible \:\) I have never been impressed with the power of the coupe or the power of the Noble.
JBT dont do it mate, remember what you said to me outside 2 days ago? Also still need to phone up your works receptionist!!!

Re: 500 Bhp [Re: ] #344289
26/04/2007 18:41
26/04/2007 18:41
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gouki, bit harsh with your chosen examples. Supra blocks are in fact very reliable (relative to most other cars) at 400-500bhp, how about you post a video of every other supra which floors it and see if they all blow up?

End of the day, manufacturers spend millions and plenty of time getting the failure rates of engines withing an acceptable level to limit warranty claims etc... as soon as you start to play with it (even with the help of your friendly rolling road and "chap with laptop") you cannot under any circumstances expect it to perform anywhere near as reliable. All the engine tuning carried out on the cheap (i.e. pretty much most aftermarket tuning, excepting the likes (and budgets/cost) of a race engine builder or a manufacturer approved conversion (i.e. a la Prodrive etc...)) will perform within limitations IMO, and as long as you are willing to take that risk, and expect for things to fail, then go for it. You don't see many manufacturer cars with fuel injection with lumpy idles, or cutting out for no reason etc... unless they have "one off" faults, when you can expect that of an aftermarket reprogrammed ecu, or when you use different injectors etc....

And when I say "on the cheap", I'm not saying paying £500 for a unichip or live map is cheap, but it is relative to the budget/cost of the original Fiat programme, which is why it runs fairly reliably. Then your aux belt snaps. LOL. Great car to take to 500bhp.......


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Re: 500 Bhp [Re: S1MMA] #344318
26/04/2007 19:04
26/04/2007 19:04

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Its one of the reasons i have given up on the idea of a GT28RS; i used to to think engine power was the be all and end all of a performance car, straight line speed was paramount to wether i wanted that car or not. The problem is where does it all end? If straight line speed is all that you want then i think a Coupe would probably be the last car on my list to buy and modify. Granted it is a quick car but its by no means the fastest modded or unmodded, so to me the Coupe presents a wonderful all round package that can respond well to modding if you should decide todo so.

Improving aspects of a car you love that are inherently deficient is one of the key points to "tuning" a car, to me the Coupes handling and chassis, although great for a car of its type (FWD, poor weight distribution) are found lacking when compared to other cars that i have driven. Hence my target of refining my cars setup to a level that i can use and enjoy. To me thats become way more important than BHP figures.

Re: 500 Bhp [Re: ] #344366
26/04/2007 20:17
26/04/2007 20:17
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This aux belt thing is old news. There is a fix out there now, and in any case some of us have done astronomical mileage in our coupes without an aux belt breaking or failing, including in a reasonably high state of tune. The number of aux belts gone on here compared to the miles done makes them more reliable than BMW's VANOS troubles on E39 M5s for instance, or dare I say it Fiat's own troubles with timing variators on the 1.8 and 2.0 4 pot engines



Re: 500 Bhp [Re: JohnS] #344396
26/04/2007 20:52
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There is one thing that is traditional with most performance Fiat engines over the decades and that is, they were/are over engineered as standard. That means they are tunable. But, the more you push the envelope, the quicker the engine will wear. Any highly modified engine has a short life and needs a regular rebuild. For the 5 pot to last the miles with some of the power and torque outputs achieved on here, is a salute to the original designers. How long do 400+ cossies last? Not very long i can tell you!!
The 5 pot is scheduled to be replaced within the Fiat range at least by a new state of the art 16v engine. A 1.8 version is to have twin turbos, so think about the tuning potential of that!!!

Andy. \:\)

Re: 500 Bhp [Re: JohnS] #344457
26/04/2007 22:02
26/04/2007 22:02
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The main reason I've spent many months and several thousand pounds getting my Coupe to run right was because the Unichip was wired up incorrectly - it eventually cost me my ECU

Once this issue had been identified, a single live-mapping session gave me 405bhp and thats how I've been since - 100% reliable (apart from killing another set of brakes )


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Re: 500 Bhp [Re: ] #344462
26/04/2007 22:06
26/04/2007 22:06
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whats the aux belt fix then JohnS, and why's it not advertised on any of the specialists sites (not that I've checked recently, maybe they are now???).

how much does it cost? Or is it only avail on the £5k+ engines?


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Re: 500 Bhp [Re: S1MMA] #344464
26/04/2007 22:06
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what about your idle Nigel? And cutting out etc...?


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Re: 500 Bhp [Re: S1MMA] #344534
26/04/2007 23:39
26/04/2007 23:39
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 Originally Posted By: S1MMA
whats the aux belt fix then JohnS, and why's it not advertised on any of the specialists sites (not that I've checked recently, maybe they are now???).

how much does it cost? Or is it only avail on the £5k+ engines?


Barbz sells a modified pulley, advertised on his website.


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Re: 500 Bhp [Re: mattB] #344636
27/04/2007 01:58
27/04/2007 01:58
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I guess it just hasn't been well publicised. \:\? It has been around for a few months now.

Re: 500 Bhp [Re: JohnS] #344655
27/04/2007 02:13
27/04/2007 02:13
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Flea definately posted pics of it when he had is fitted a while back now...


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Re: 500 Bhp [Re: mattB] #344661
27/04/2007 02:24
27/04/2007 02:24

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The aux belt thing is sorted now as there's a modified pulley that's available now..
It doesn't stop the belts shearing but it does stop it getting into the cam belt.
I had an idea not long ago..I had a chat with barbz and he said that the auxiliary side suffers after 400 bhp as the sudden spool up causes rapid heat build up of the aux belt and the aux pulley bearings.
Alternators and ps pumps would struggle.
So i thought hows about a visco bottom pulley,or first idler.So the engine can spoolup as quick as it likes but the pulleys will only still be spinning at 1000-3000rpm at any one time.This is more than enough to power all the ancillaries.
Similar to how a bmw cooling fan works.

This would also cut down on mechanical drag as the spoolup would cause the visco to allow slip,so the power ,when needed,will in theory be optimised by having less mechanical drag.

As for the 10k conversion,what would happen if the engine went bang....Then your 10k down.The engines are only tested on us really so any failure would be down to us to pay the bill.Thats the part that worries me.
At the moment with 300 bhp i can have a lot less care as i can get another lump for under 800 quid and away we go again.Not so simple when theres 10k under the hood.

Re: 500 Bhp [Re: ] #344776
27/04/2007 04:29
27/04/2007 04:29

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your car plus 10k mate is about 2/3rd the way to Nob ownership, or 3/4 there for a GTO 3. Not the raw power you may be seeking, but a compromise. add in all the other bits the coupe needs to make the car usable, then add in the aesthetics and you just know that project is gonna get way out of had pricewise.

Re: 500 Bhp [Re: S1MMA] #344783
27/04/2007 04:45
27/04/2007 04:45
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 Originally Posted By: S1MMA

At least if you bought something at 400bhp standard (say a 6 litre Monaro VXR) lets say you carried out a supercharger conversion on that, you'd have an entirely reliable, 3 yr manufacturer warranty 500bhp RWD car, instead of an unrealiable FWD 500bhp?





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Re: 500 Bhp [Re: Cappo] #344849
27/04/2007 13:57
27/04/2007 13:57
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Can't really agree with the reliability, that depends on how much you over-engineer your 500BHP engine. Putting 150BHP onto a 220BHP engine is more trouble than putting 200BHP extra onto an engine with all forged internals and a safely mapped ECU.


Difference between a 500BHP coupe and a 500BHP Monaro is about 15MPG and 100BHP/tonne ;\)

Re: 500 Bhp [Re: JohnS] #344948
27/04/2007 16:33
27/04/2007 16:33

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S1MMA all above examples are harsh but fair. You know I like Supras but a good friend of mine who has a tuned supra blew both turbos when a 'engineer' overused the NOS. The point is that if you go past certain manufacturers tolerances and things break - don't be suprised.

Unless you can quote the tolerances of each component and the stresses that are put upon them once the car is tuned you are merely guessing on whether each component will last.

Difference between a 500bhp coupe and a 500bhp Monaro is about £20 K in resale value.

http://www.pistonheads.co.uk/sales/143011.htm

Re: 500 Bhp [Re: S1MMA] #344997
27/04/2007 17:33
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I have to agree with Simma here - If you really want 500bhp is a hell of a lot easier to start with a bigger capacity engine in the first place. standard R32 GTR skyline + £2K = 500bhp + all the traction you could want. If what you want is a coop rather that just power alone then fair play.

At 350bhp my coop is a handful in first and second gear - you have to be patient with the accelerator or you dont go anywhere. If I was running any more power than this I'd have to change the boost controller to one where I could run less boost in the lower gears (effectively only making my car 350-400bhp in third gear and above), and TBA I could have done with that flexibility when I went over 300bhp.

Re: 500 Bhp [Re: ] #345170
27/04/2007 20:49
27/04/2007 20:49
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 Quote:
S1MMA all above examples are harsh but fair. You know I like Supras but a good friend of mine who has a tuned supra blew both turbos when a 'engineer' overused the NOS. The point is that if you go past certain manufacturers tolerances and things break - don't be suprised.

Poor example though because Nitrous is exponentially worse than almost any other tuning method. By rights you should fit far larger exhaust valves even with relatively small applications but almost no one does.

You are confusing tuning with removing tollerances. If you take a 220BHP coupe engine and tune it to 350BHP and run 3 degrees before det it is more likely to break and there is less headroom than a forged 500BHP coupe engine with forged internals running 6 degrees before det. So if done properly on std internals if you take it to within 10% of what is safe you are only running 350BHP whereas on forged internals you could be running 700BHP and be within 20% of what is safe depending on spec.



 Quote:
Difference between a 500bhp coupe and a 500bhp Monaro is about £20 K in resale value.


If I cared I would have sold my coupe 6 years ago when it was still worth something \:\)

Re: 500 Bhp [Re: JohnS] #345218
27/04/2007 21:45
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JohnS, do you still not agree that even by uprating all the internals, mapping a £2k ECU, waving a magic wand over all of it, etc...., it's still going to be relatively unreliable compared to a manufacturer developed and approved 500bhp engine (i.e. the new M5 lump, or the Monaro 500bhp lump).

If you tested 200 500bhp coupe engines (with forged internals, motec ECU's, GTXXRS XYZ turbo's, etc... etc...), against 200 500bhp M5 engines, or 200 500bhp Monaro engines, would you expect the failure rate to be the same, or the 500bhp Coupe engines to perform better (i.e. more reliably) than the manufacturer tested/engineered examples? I doubt it. If you consider than out of the 3 2.4L cars (how many have been done now, 4 in total including Taz's?(yours and Mavrics) one of them has already blown up due to aux belt, and one (Barbz) failed due to some other component failure (due to engineering problems from a supplier - not Barbz fault but it failed none the less), thats 2 failures from 3 engines (Taz's isn't really tested yet). If the failure rate on the standard 20VT engine was even 1/10 of that (66.66%) Fiat would have been in big trouble.

What I'm saying is completely obvious and I know everyone is aware of this. End of the day, if you care about how much it costs, how much you can lose, and how reliable it's going to be, keep your car standard and hope for the best (or possibly go for some mild tuning if you want to take a risk). If you don't care, then the sky's the limit and have fun!


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Re: 500 Bhp [Re: JohnS] #345224
27/04/2007 21:58
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 Originally Posted By: JohnS

If I cared I would have sold my coupe 6 years ago when it was still worth something \:\)



I'll give you 2k John? ;\) \:D

Joe

Re: 500 Bhp [Re: S1MMA] #345252
27/04/2007 23:09
27/04/2007 23:09
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With the M5 in there I;m not sure given the VANOS failure rate and ongoing clutch issues \:\) And the former is more expensive to fix than a shiny new 2.4 engine fitted excluding ancillaries.

As for the Monaro, for the mileage I have done in my coupe the engine would have paid for itself in saved fuel costs probably, but that aside I agree that would be more reliable on average as it is a very well proven engine which dates back almost 50 years and uses technology 3 generations or more before the likes of constantly variable camshafts and the like.

And other than that yes I would agree in general but not for the reasons you think - the reason is the approach taken to the tuning.
The thing is there is no reference to your comparison with the 2.4s because everyone with a 2.4 except Taz have very aggressive ignition maps that takes nearly all of the safety margin out which is the most likely place where a small displacement high power car will go wrong, whereas you can get quite a lot more out of both cars you mention through more ignition which is why you can still 'chip' them.

Aux belt has nothing to do with the power IMHO, and whatever the cause the problem it has been solved. I don't buy that it is anything to do with power as std cars have also failed.


Let me ask you a question then...

The std 220BHP fiat coupe engine has rods that have tolerances that are +/-10g compared to each other (and are literally a different shape from one rod to another) and pistons +/-5g compared to each other. That creates massive offset throwing forces that are the equivalent to those in an engine with probably twice as much power at 7000rpm with a tenth of the tolerance.

Now take the rods out and put 30% lighter rods that are 4x as high power rating with rod bolts that have 4x as much strength and are all 0.5g of each other. Take the pistons out and put in pistons that are 20% lighter, the ring lands are good for 5x more power and the rest of the piston 4x more power, the gudgeon pin 3x more power and are also within 0.5g of each other. The piston can also take more det if it is exposed to it.
Take the sodium filled exhaust valves that are good for 1200C and put in exhaust valves that are good for 1600C.
The pistons, rods and valves come from the very best manufacturers who built their brands on reputation and reliability, improved strength and fatigue resistence

Adding these to a 220BHP coupe does it make the engine less reliable?

Why is it less reliable at 500BHP when it is still further inside its tolerances than when it was as standard?
The other key parts in the engine are the crank (which is forged anyway), the balancer shaft, the oil pump, dare I say it belts, head gasket, water pump and all the head (springs, cams, valve seats etc). None of these are commonly known to fail at any power level, nor are they particularly exposed to more power aside from the crank. So why is this 500BHP engine now so much less reliable?

The reason why high power tuned cars are less reliable are that they are beyond the component tolerances, the ancillaries are not up to the job, they have taken all the safety out the ignition and maybe also a lack of respect for the extra heat generated. Maybe the reason is doing half a job in a lot of cases.

Re: 500 Bhp [Re: JohnS] #345795
29/04/2007 00:35
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 Quote:
At least if you bought something at 400bhp standard (say a 6 litre Monaro VXR) lets say you carried out a supercharger conversion on that, you'd have an entirely reliable, 3 yr manufacturer warranty 500bhp RWD car, instead of an unrealiable FWD 500bhp?


Spelling aside \:D i will be going to live in new zealand before the years out and the holden monaro is the family car over there.
Anyone got any info on the supercharger kit for these beauties...

Re: 500 Bhp [Re: JohnS] #348388
02/05/2007 21:28
02/05/2007 21:28
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 Originally Posted By: JohnS
With the M5 in there I;m not sure given the VANOS failure rate and ongoing clutch issues \:\) And the former is more expensive to fix than a shiny new 2.4 engine fitted excluding ancillaries.

As for the Monaro, for the mileage I have done in my coupe the engine would have paid for itself in saved fuel costs probably, but that aside I agree that would be more reliable on average as it is a very well proven engine which dates back almost 50 years and uses technology 3 generations or more before the likes of constantly variable camshafts and the like.

And other than that yes I would agree in general but not for the reasons you think - the reason is the approach taken to the tuning.
The thing is there is no reference to your comparison with the 2.4s because everyone with a 2.4 except Taz have very aggressive ignition maps that takes nearly all of the safety margin out which is the most likely place where a small displacement high power car will go wrong, whereas you can get quite a lot more out of both cars you mention through more ignition which is why you can still 'chip' them.

Aux belt has nothing to do with the power IMHO, and whatever the cause the problem it has been solved. I don't buy that it is anything to do with power as std cars have also failed.


Let me ask you a question then...

The std 220BHP fiat coupe engine has rods that have tolerances that are +/-10g compared to each other (and are literally a different shape from one rod to another) and pistons +/-5g compared to each other. That creates massive offset throwing forces that are the equivalent to those in an engine with probably twice as much power at 7000rpm with a tenth of the tolerance.

Now take the rods out and put 30% lighter rods that are 4x as high power rating with rod bolts that have 4x as much strength and are all 0.5g of each other. Take the pistons out and put in pistons that are 20% lighter, the ring lands are good for 5x more power and the rest of the piston 4x more power, the gudgeon pin 3x more power and are also within 0.5g of each other. The piston can also take more det if it is exposed to it.
Take the sodium filled exhaust valves that are good for 1200C and put in exhaust valves that are good for 1600C.
The pistons, rods and valves come from the very best manufacturers who built their brands on reputation and reliability, improved strength and fatigue resistence

Adding these to a 220BHP coupe does it make the engine less reliable?

Why is it less reliable at 500BHP when it is still further inside its tolerances than when it was as standard?
The other key parts in the engine are the crank (which is forged anyway), the balancer shaft, the oil pump, dare I say it belts, head gasket, water pump and all the head (springs, cams, valve seats etc). None of these are commonly known to fail at any power level, nor are they particularly exposed to more power aside from the crank. So why is this 500BHP engine now so much less reliable?

The reason why high power tuned cars are less reliable are that they are beyond the component tolerances, the ancillaries are not up to the job, they have taken all the safety out the ignition and maybe also a lack of respect for the extra heat generated. Maybe the reason is doing half a job in a lot of cases.



Nice reply. I'll start saving for my 2.6L conversion then!


Sideways a LOT
Re: 500 Bhp [Re: ] #348393
02/05/2007 21:31
02/05/2007 21:31

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 Originally Posted By: johnnybravoturbo
 Quote:
At least if you bought something at 400bhp standard (say a 6 litre Monaro VXR) lets say you carried out a supercharger conversion on that, you'd have an entirely reliable, 3 yr manufacturer warranty 500bhp RWD car, instead of an unrealiable FWD 500bhp?


Spelling aside \:D i will be going to live in new zealand before the years out and the holden monaro is the family car over there.
Anyone got any info on the supercharger kit for these beauties...


Dont have any info on the supercharger, but been out in a charged Monaro. Very nice, fast enough and even more tail happy \:\)
I am off to Oz before year out so keep in touch and i can come play in you Monaro on the way round to Oz! Have a word with saint as i think he is in NZ

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