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coolant bypass modification *PICS* #1192771
28/03/2011 22:51
28/03/2011 22:51

Z
zimpara
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zimpara
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click to enlarge
just for those few that have asked me questions about this. (sips a cup of tea) basically there is a coolant pipe that runs from the thermostat to the throttle body. and goes through the Tb and then joins the water top tank. this removes the hot water passing through the throttle body.

here is what it looks like.

i got a thermostat to header tank return pipe about 8 inches too long with a straight end on one side.
not the usual bend and both.
I then lost the 2 original pipes (one from the stat to TB and header tank to TB on purpose and also got rid of the black tray on top of the fuel rail.

pushed it onto its thermostat nipple.

then i routed it under the throttle body and under the injector wires across the top of the fuel rail.
looks alot better in my opinion.
that stupid black plastic board clip thing that usually sits on top of the rail is gone,

ps i have only done this for looks and functionality,

and for the rest of you guys, (dons Flame suit) furious furious go ahead

Last edited by zimpara; 28/03/2011 23:29. Reason: made more clear hopefully
Re: coolant bypass modification *PICS* [Re: ] #1192779
28/03/2011 22:54
28/03/2011 22:54

S
shinyshoes
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shinyshoes
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Eh?

Re: coolant bypass modification *PICS* [Re: ] #1192819
28/03/2011 23:24
28/03/2011 23:24
Joined: Dec 2005
Posts: 21,083
Chertsey in the Thames
bockers Offline
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bockers  Offline
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Posts: 21,083
Chertsey in the Thames
I do not understand what on earth you are on about crazy

Re: coolant bypass modification *PICS* [Re: ] #1192824
28/03/2011 23:26
28/03/2011 23:26

T
tom_snelling
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tom_snelling
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I see, youve basically bypassed the throttle body coolant connections yes?

Re: coolant bypass modification *PICS* [Re: bockers] #1192827
28/03/2011 23:28
28/03/2011 23:28

S
shinyshoes
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shinyshoes
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Originally Posted by bockers
I do not understand what on earth you are ever on about crazy


confused

Re: coolant bypass modification *PICS* [Re: ] #1192828
28/03/2011 23:29
28/03/2011 23:29

Z
zimpara
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zimpara
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Z



( edited)does it make better sense now?

Last edited by zimpara; 28/03/2011 23:31.
Re: coolant bypass modification *PICS* [Re: ] #1192830
28/03/2011 23:29
28/03/2011 23:29

Z
zimpara
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zimpara
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Z



yeah thats right tom

Re: coolant bypass modification *PICS* [Re: ] #1192831
28/03/2011 23:31
28/03/2011 23:31

M
Marco20valveT
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Marco20valveT
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thats the point i think!

reduce inlet temps.....

the thermostat plugs onto the throttle body then carries on to the return on the header tank.

a load of people have by-passed the throttle body in order to keep intake temps down.

mixed results across the forum... i think it works!
i will be doing it to mine when i get it back!

Re: coolant bypass modification *PICS* [Re: ] #1192834
28/03/2011 23:33
28/03/2011 23:33

Z
zimpara
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zimpara
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Z



YAY!!! Marco's got it

Re: coolant bypass modification *PICS* [Re: ] #1192838
28/03/2011 23:35
28/03/2011 23:35

T
tom_snelling
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tom_snelling
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I dont think it makes much difference under boost really. The throttle body heats up yes, but the speed of the air through the small throttle body is so great that I doubt it has any time to gain any heat from it.

Something I might look into in the future.

Re: coolant bypass modification *PICS* [Re: ] #1192848
28/03/2011 23:43
28/03/2011 23:43

M
Marco20valveT
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Marco20valveT
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think of it like a hair dryer!

also, after the air gets cooled from the FMIC/SMIC it the has to go into the throttle body... if that has hot water 90 degree (ish) the cold air from the FMIC will become warm before it hits the combustion chamber!

makes sense to do this!

TBH, im not even sure why fiat did this... after all, whos has a throttle body freeze on them??

Tom - its simple to do, as long as the engine is not running, you can easily change it with out any spill's!

im going to get a longer bit to change mine over when i do the belts!

Re: coolant bypass modification *PICS* [Re: ] #1192849
28/03/2011 23:43
28/03/2011 23:43

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Marco20valveT
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Marco20valveT
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M



Originally Posted by zimpara
YAY!!! Marco's got it


Had it for a while baby!
laugh

Re: coolant bypass modification *PICS* [Re: ] #1192858
28/03/2011 23:48
28/03/2011 23:48

Z
zimpara
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zimpara
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Z



Originally Posted by Marco20valveT
Originally Posted by zimpara
YAY!!! Marco's got it


Had it for a while baby!
laugh


(Cringe) oh the queerness lol :marco:

Re: coolant bypass modification *PICS* [Re: ] #1192864
28/03/2011 23:53
28/03/2011 23:53

M
Marco20valveT
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Marco20valveT
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sorry mate...
if you where proccy you made of cut the mustard...

LMFAO

Re: coolant bypass modification *PICS* [Re: ] #1192877
29/03/2011 00:05
29/03/2011 00:05

Z
zimpara
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zimpara
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Z



so pretty much is this like running a charge cooler with boiling water through it?

Last edited by zimpara; 29/03/2011 07:29.
Re: coolant bypass modification *PICS* [Re: ] #1192953
29/03/2011 08:47
29/03/2011 08:47

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Marco20valveT
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Marco20valveT
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M



Err yer but on a tiny scale

Re: coolant bypass modification *PICS* [Re: ] #1193049
29/03/2011 12:28
29/03/2011 12:28

M
Marko_hr
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Marko_hr
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M



Originally Posted by zimpara
so pretty much is this like running a charge cooler with boiling water through it?


Yes, except the area of the TB is round and smooth, while coolers have fins that multiply the area that transmits heat!

In theory, this mod *should* lower the intake temperature; in practice, it's questionable is the difference even measurable!?

On the downside, the water-heating on the TB is there to prevent freezing of the flap in the really cold climates.

Re: coolant bypass modification *PICS* [Re: ] #1193072
29/03/2011 13:30
29/03/2011 13:30
Joined: Dec 2005
Posts: 8,866
Lightwater, Surrey
DaveG Offline
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Posts: 8,866
Lightwater, Surrey
Originally Posted by workshop manual
The passage of coolant from the thermostat through the inlet and outlet pipes and into the area of the throttle valve avoids condensation and the formation of ice which could occur under external conditions of low temperature and/or high humidity.



1996 Portofino 20vt & 2000 Pearl White Plus
2008 Ferrari F430 & 2017 Fiat 124 Spider
Re: coolant bypass modification *PICS* [Re: ] #1193086
29/03/2011 13:39
29/03/2011 13:39

P
Per
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Per
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P



Originally Posted by Marko_hr
On the downside, the water-heating on the TB is there to prevent freezing of the flap in the really cold climates.

Exactly, most cars have this, not only Fiats. They're made to work in the winter as well (tho I don't use it then).

Re: coolant bypass modification *PICS* [Re: ] #1193092
29/03/2011 13:45
29/03/2011 13:45
Joined: May 2006
Posts: 1,855
Birmingham
B
benje Offline
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Birmingham
Can I just say, when I used to own another car (won't mention the name for the shame) This was a popular modification, until someone, in the UK may I add, had the throttle body freeze open whilst cruising on the motorway. Take from that what you will, but suffice to say many people undid the mod.

That was on a NA car however and didn't have a turbo heating the air before hand...

Re: coolant bypass modification *PICS* [Re: benje] #1193179
29/03/2011 15:56
29/03/2011 15:56
Joined: Oct 2010
Posts: 555
Bulgaria
Ferrarist Offline
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Ferrarist  Offline
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Posts: 555
Bulgaria
Did mine few weeks ago, holes completely removed and TB rasped.....
click to enlarge


20VT - Alfa 156 2.0 - Alfa 156 Mid-Engined RWD - Locost 20VT

Re: coolant bypass modification *PICS* [Re: ] #1193190
29/03/2011 16:18
29/03/2011 16:18

M
Marco20valveT
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Marco20valveT
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M



NICE!!!!


Re: coolant bypass modification *PICS* [Re: ] #1193218
29/03/2011 17:18
29/03/2011 17:18

Z
zimpara
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zimpara
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Z



Looks very nice.

Re: coolant bypass modification *PICS* [Re: ] #1193373
29/03/2011 21:06
29/03/2011 21:06
Joined: Dec 2005
Posts: 2,194
Göteborg, Sweden
Freddan72 Offline
Competition Level
Freddan72  Offline
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Posts: 2,194
Göteborg, Sweden
Has anyone with a Widget done this modification? It would be really nice to see some before and after results.


Coupé Fiat 20V Turbo Plus 1999, T19 Mitsubishi turbo
https://youtu.be/O9qrLj3Ap00 Now FCP Stage3!
Re: coolant bypass modification *PICS* [Re: ] #1193495
29/03/2011 23:20
29/03/2011 23:20

J
Jef_uk
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Jef_uk
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J



Widget/ecu air temp sensor is very slow and IIRC in a huge bit of metal that gradually warms up.

Re: coolant bypass modification *PICS* [Re: ] #1193748
30/03/2011 13:43
30/03/2011 13:43
Joined: Dec 2005
Posts: 2,194
Göteborg, Sweden
Freddan72 Offline
Competition Level
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Competition Level

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Posts: 2,194
Göteborg, Sweden
I don't think it is too slow. During summer time you can see the temp go up during stop and then drop when you start to go. I can admit to that it is not superfast.

If we can't measure it and see a difference (before and after) then this mod is totally unnecessary.


Coupé Fiat 20V Turbo Plus 1999, T19 Mitsubishi turbo
https://youtu.be/O9qrLj3Ap00 Now FCP Stage3!
Re: coolant bypass modification *PICS* [Re: ] #1194033
30/03/2011 20:22
30/03/2011 20:22

Z
zimpara
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zimpara
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Z



wouldnt mean its uneccesary. just means you wouldnt have a clue what it actually does. looks a bit (not so spaghetti junction around the TB now atleast

Re: coolant bypass modification *PICS* [Re: ] #1194979
01/04/2011 11:05
01/04/2011 11:05

T
TurboJ
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TurboJ
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T



This is NOT a performance enhancement mod in any way or form. Those suggesting inlet temp drops I would believe you more if you said removing it makes the car lighter so its quicker.

Re: coolant bypass modification *PICS* [Re: ] #1194980
01/04/2011 11:07
01/04/2011 11:07

M
Marco20valveT
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Marco20valveT
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M



i get the feeling you do not think its a permonace mod turboJ...

laugh

Re: coolant bypass modification *PICS* [Re: ] #1195106
01/04/2011 16:01
01/04/2011 16:01

S
shinyshoes
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shinyshoes
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I have no idea either way to be fair, but in my humble opinion i would say it will do absolutely nothing.

The throttle body is bolted to the side of the engine ffs, and Fiat designed it to have COOLANT pass through it, presumably to COOL it.

And, as has been stated, to prevent freezing in cold weather.

Not one for me i'm afraid.

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