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Rollcage Fitting #132268
14/06/2006 19:47
14/06/2006 19:47
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Begbie Offline OP
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Thought i would start a little blog / day by day of trying to fit a rollcage to the coupe.

Started yesterday and managed to rip out most of the rear interior (shocking at how much of the chassis isnt painted) before it poured down with rain and stopped play. Started again today and finished off the rear of the interior (C pillar trim, rear wiper motor, seatbelts and centre console) Just stopped to have a bit of food and to go back out and finish the dash off!!!

So a few piccies of my progress :

Rollcage bought summer last year
Easy Part 1
Easy Part 2
Near side yesterday
Offside yesterday
Near side today
Offside today
Fergie's grommit
Centre Console removed


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting #132269
14/06/2006 20:22
14/06/2006 20:22
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Do you ever work ????

Looking good mate... keep it up


LSLO#8
Re: Rollcage Fitting #132270
14/06/2006 20:37
14/06/2006 20:37

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begbie,

where did you get that excellent r/cage ?

is it the OMP one ?

cheers.

Re: Rollcage Fitting #132271
15/06/2006 01:04
15/06/2006 01:04
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Of course i do work, it's just i have taken a week off work to get some work done on the coupe.

Pistole, yes the cage is an OMP one.

End result of today

It's ready to come off, except it seems to be stuck on the heater matrix at the top. There is a tube type thingy that takes the air to the vents on top of the dash, now it seems to be in the middle of this and sits on top of the heater matrix is stopping it from lifting but i cant see the top of the heater matrix and have been feeling by hand, but cant find what seems to be holding it down, anyone got any ideas?


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting #132272
15/06/2006 01:07
15/06/2006 01:07
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So you have managed to get everything out except the gearknob, they are a bugger aren't they

I'd say its looking good, but uurrrmm, it's getting there, you must have some patience

Re: Rollcage Fitting #132273
15/06/2006 01:13
15/06/2006 01:13
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Quote:

anyone got any ideas?





tear the dash out by force

Heater matricies are for wimps!


Former low boost hero - 616BHP@1.5 bar. 2.4 20VT RIP
Re: Rollcage Fitting #132274
15/06/2006 01:16
15/06/2006 01:16
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Begbie Offline OP
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Quote:

Quote:

anyone got any ideas?





tear the dash out by force

Heater matricies are for wimps!




Well i'm currently looking through the coupe workshop manual at the moment and it isnt being a lot of help, so brute force and ignorance maybe used


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting #132275
15/06/2006 01:35
15/06/2006 01:35

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I stripped out the interior on my bravo for its respray, dash out etc, that was actually stuck in and it sounds like what you have here...

its like double sided foam just need to be brutal, but i dont know if you have a fixing there or not as i havent done the coupe dash. i kept pulling it back and forth the it started to losen... try this first, if it starts to losen i am pretty sure its just that foam stuff.

good luck.

Re: Rollcage Fitting #132276
15/06/2006 01:36
15/06/2006 01:36

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also are you rallying this thing or something???

Re: Rollcage Fitting #132277
15/06/2006 01:44
15/06/2006 01:44
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Begbie Offline OP
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Quote:

its like double sided foam just need to be brutal, but i dont know if you have a fixing there or not as i havent done the coupe dash. i kept pulling it back and forth the it started to losen... try this first, if it starts to losen i am pretty sure its just that foam stuff.




Yeah there is foam there, can see it, it's lifted away quite freely at either edge of the dashboard, it's just stuck in the middle, which is where i can feel its connected to the heater matrix in someway, but the manual cd doesnt list having to disconnect it from there.

As for rallying it, nah, just making it a trackday nutter of a coupe


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting #132278
15/06/2006 19:30
15/06/2006 19:30
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Begbie Offline OP
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Lunch time piccies

Stripped 1
Stripped 2


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting #132279
15/06/2006 20:23
15/06/2006 20:23

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You got one shiney knob to grab there begbie Hope you bought some racing gloves for better grip!

Looks all good, when i did the wiring to the rear of my coop i blitzed the floor panels that i got to with wetwipes that had antibacterial in them to get all the gunk off and left them sparkley and a quick wet wash of the carpet where i could as so much stuff comes off them when you hose them down it could be an extra 1kg you save in wieght and it all helps!!!

Re: Rollcage Fitting #132280
15/06/2006 23:56
15/06/2006 23:56
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Well i have gone a little bit more crazy with the weight reduction than I first thought Decided to pretty much remove all of the sound deadening (apart from the firewall) and done about half of the car so far

Pic 1
Pic 2


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting #132281
16/06/2006 00:58
16/06/2006 00:58

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Your gonna have to tie it down on windy days at this rate.

Re: Rollcage Fitting #132282
16/06/2006 01:00
16/06/2006 01:00

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Did exactly the same thing in my grale, Its suprising how much that stuff weighs. Stick it all in a bag at the end and you'll be suprised.

Heater matrix and all the fan gubbins also weigh a ton. Theres normally metal reinforcing behind the bumpers which can be binned. Hoping to get the grale down to around a ton.

Re: Rollcage Fitting #132283
16/06/2006 01:20
16/06/2006 01:20

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Quote:

Well i have gone a little bit more crazy with the weight reduction than I first thought Decided to pretty much remove all of the sound deadening (apart from the firewall) and done about half of the car so far

Pic 1
Pic 2




That's one hell of an induction run.

Begbie you're a nutter

Re: Rollcage Fitting #132284
16/06/2006 01:45
16/06/2006 01:45

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Is that sticky stuff meant to sound deaden?? i hated it when i was under my carpet its so crud and sticks to anything and is a bee atch to get off again!grr stupid things! Looking good though!!

Re: Rollcage Fitting #132285
16/06/2006 02:10
16/06/2006 02:10

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begbie... what you planning at!!!!! ..... those grommets can go

Paul R

Re: Rollcage Fitting #132286
16/06/2006 02:57
16/06/2006 02:57
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I'm with Skins Begbie.........


you're as mad as a hatter muwahahahaha


[Linked Image]www.chrisdoyle-photography.co.uk

Re: Rollcage Fitting #132287
16/06/2006 04:01
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Have to admire your commitment Begbie ! I've thought about a roll cage for mine, but seeing your photos has put me off somewhat . Might get rid of the sound-proofing as you have done when I have the carpet up though .

Phil

Re: Rollcage Fitting #132288
16/06/2006 07:02
16/06/2006 07:02

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champion !

Re: Rollcage Fitting #132289
16/06/2006 07:11
16/06/2006 07:11
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I don't think the missus would have approved keep it up.



Coopless!
Re: Rollcage Fitting #132290
16/06/2006 07:46
16/06/2006 07:46
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Will it ever get to see a trackday though? Once it's finished, DO NOT attend a Coupe meet first, you know what will happen (again)


Corvette C6 (manual of course)
Re: Rollcage Fitting #132291
16/06/2006 23:07
16/06/2006 23:07
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Quote:

Have to admire your commitment Begbie ! I've thought about a roll cage for mine, but seeing your photos has put me off somewhat




And just to put you off a little more :

Cage Trail Fitted
Gap 1
Gap 2

The gaps are like this on all 4 mounting plates, so additional plates will have to be made / modified to actually to be able to weld it to the sill, and there was me thinking this is just a bolt in cage!


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting #132292
17/06/2006 00:46
17/06/2006 00:46

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It's certainly going to look good when it is fitted, but those gaps are . Might as well buy a weld-in one if you are going to have to do that much modification !

I take it that you will be painting it an appropriate colour before final install, as it look a bit like very expensive scaffold poles at the moment .

Phil

Re: Rollcage Fitting #132293
17/06/2006 01:42
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nice gaps beggars - who's going to do the welding? they'd be sensible to cut off the current triangle side parts and make some new bits to take up that egge space - you'll need to clean the area of paint, strip it to metal and prime it with some weld through primer - I used UPOL weld #2 its expensive but meant to be good.

rich

Re: Rollcage Fitting #132294
17/06/2006 10:08
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be careful with that cage , it being so far 'out'.

I've heard of a few cases where with the cage in , either
the doors cannot fit and/or the sunroof cannot get on or
something else like that .

cheers and good effort.

Re: Rollcage Fitting #132295
17/06/2006 16:45
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Begbie,

are you going to refit the roof lining, rear seats etc?

General Q: is the rollcage meant to come very close (see touch) roof and all bits around?

cheers

Re: Rollcage Fitting #132296
18/06/2006 20:11
18/06/2006 20:11
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I dont have a sunroof so that doesnt bother me

As for rear seats, not possible due to the way the cage bolts to the rear wheel arch, as for the roof lining, im sure i will put it back, but the pain of it is that i cant have my sun visors or rear view mirror, so need to come up with something for that.

This cage fitting is going to be put on hold for the time being due to the extra bits and pieces that need doing, so more updates sometime soon


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting #132297
18/06/2006 20:28
18/06/2006 20:28

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Fold out curved bits of wood lol

Re: Rollcage Fitting #132298
19/06/2006 06:40
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sunvisors is a well known problem... Had to live without them when I fitted a cage in my Seat Ibiza (god that was 20yrs ago...)

Re: Rollcage Fitting #132299
07/08/2006 19:27
07/08/2006 19:27
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Well another week off work to carry on with yet more work on the coupe, so first things first, getting rid of the gaps on the mounting plates, this was simple enough as i ground all the welded nuts on the plate and decided that the rollcage is going to be welded in and not bolted now

Better Gap 1
Better Gap 2

Also a good time to clean up the rear by painting it, so there is same colour throughout the car, rather than patchy yellow / black / grey.. also bearing in mind this is only the first coat

Rear Shelf Before
Rear Shelf Afterwards
Back Bench Before
Back Bench After


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting #132300
07/08/2006 19:55
07/08/2006 19:55
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You should make a web page (if you find the time ) with all these updates together Begbie.

Did you have an initial post with your plans for this project. I see roll cage and ditching seats, are you going to race it?


F****** b****** thing...
Re: Rollcage Fitting #132301
08/08/2006 23:37
08/08/2006 23:37
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Trappy, i'd already thought of that, could keep everything together, as well as hosting video's and stuff that no doubt i will be making etc.. maybe one day in the near future i can do so, but not for the time being

Anyway more pics today, painting and removing more sound deading, fun! Neighbour popped around and is going to do the welding for me, will be done in stages, some thu eve, then fri eve then sat when im not going to be about, gulp!

How i took delivery of the cage last year
Front Half Today
Closer shot of front half
Joining Tubes
Rear Half
Rear Half again
Rear Cross Section
Both Halves Together Finished

Passenger Footwell (not finished)
Drivers Footwell
Lack of Sound Deadening



Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting #132302
08/08/2006 23:40
08/08/2006 23:40

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DANG!! How much are you expecting it to weigh when you've finished mate? 1100 ish kg?

Oh and I hope that fly in the 3rd pic isn't a permanent feature now its dried .

Re: Rollcage Fitting #132303
09/08/2006 17:06
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still cant get that gear knob off

Re: Rollcage Fitting #132304
10/08/2006 23:01
10/08/2006 23:01
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Civic, no idea on the finished weight, as long as its 1200kg or lighter, im happy, but the fly isn't a permanent feature, although a couple of greenfly's (but black) have made there way onto the cage.

Joel, no need to take the gear knob off, it's easy to do with the momo ones, unscrew the bottom and remove the grub screw, job done

Nothing to really say apart from the floors are now clear of the residue from the sound deading and the plates have now been welded in place, tomorrow, the cage goes in and becomes a permanent feature

Cleanier Floors
Welded Plate 1
Welded Plate 2


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting #132305
12/08/2006 00:40
12/08/2006 00:40
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Well the rollcage is in and 8 of the 10 fixing points have been done! 4 have been welded and 4 have been bolted, the other 2 need to be welded tomorrow along with the door bars.

Painted and In!
Welded to plate 1
Welded to plate 2
Roof bolted
B Pillar bolted

Now the next problem that has been discovered is the doors require a fair bit of force to shut them. The passenger side isnt too bad, just a slightly hard push to get it to close properly, but the drivers side, oh dear, let's just say the door card is going to need to be trimmed / cut / butchered to clear the B pillar bar, which is also resulting in the door being pushed out slightly at the bottom.

Bar touching door card
Door pushed out


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting #132306
12/08/2006 03:02
12/08/2006 03:02

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interesting job begbie that must have taken some serious designing and time,that welding looks a bit rough like, bet its solid now though?

Re: Rollcage Fitting #132307
12/08/2006 19:59
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er beggars, you got a grinder? tidy up those welds.

Dump the door cards and put a sheet of carbon look sheet in place, with a cut out for the handle, and a webbing loop for a close handle.

I think I see the difference, but perhaps not worth the cost tho eh beggars
http://img.photobucket.com/albums/v74/sediciRich/IMG_0038.jpg

Re: Rollcage Fitting #132308
13/08/2006 19:11
13/08/2006 19:11
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Quote:

interesting job begbie that must have taken some serious designing and time,that welding looks a bit rough like, bet its solid now though?




No designing on my behalf, bought the cage from Demon Thieve's who ordered it from OMP.

As for the welding? Who cares, a neighbour is doing me a favor and reasonably cheap. As for carbon door cards, yeah alright


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting #132309
13/08/2006 21:48
13/08/2006 21:48

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Whats the position with weld in and bolt in roll cages and the MOT.Is it legal and MOT Legal to have one in the car?

Here in Ireland its not allowed to have a weld in roll cage in the car.It will fail the NCT (National Car Test).

We just about get passed with a bolt in half cage over here/

Last edited by paddy147; 13/08/2006 21:50.
Re: Rollcage Fitting #132310
14/08/2006 01:10
14/08/2006 01:10

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Over here its ok, Even the WRC have Mot's as some events consist of public roads.

Re: Rollcage Fitting #132311
14/08/2006 04:03
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carbon look you fool!! much cheaper

rich

Re: Rollcage Fitting #132312
14/08/2006 07:47
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very nice.

it'll be interesting to see how the handling of the car
changes with this amount of stiffening.

cheers.

Re: Rollcage Fitting #132313
21/12/2006 23:00
21/12/2006 23:00
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3 months on and a bit of time off work over the festive period has got me back outside to actually put the dashboard back into the coupe and clear the spare room out of the centre console etc..

Now i knew that the dashboard would have to be cut up a bit, but not quite to the extent i have gone. There is about 2.5" off the top / side of the dash to get it to slide past the front A bars, then the small heater vents for the windows needed to be chopped, the centre air vent which does the front window and side vents needs a bit of trimming (because the angle of the dashboard when going back in is different, things haven't gone back the same way it came out) and had to do a bit of trimming on the crossmember.

Drivers Side
Passenger Side
View from the front window
Cross member modified
Drivers side dash
Upside down dashboard
Centre vent trimmed
Window heater trimmed

So still a bit of work to do, i need to put the brackets that hold the dash to the cross member back on (these had to be removed and chopped up) to allow fitting, then put everything back on the dash, centre console, carpet (front only) then i might be near finishing the interior


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting #132314
21/12/2006 23:17
21/12/2006 23:17
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Just out of interest - why are you bothering to put the whole dash back in?

Have you crossed the point where you wonder whether it has been worth the effort?

Re: Rollcage Fitting #132315
21/12/2006 23:55
21/12/2006 23:55
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Am i not allowed to still have a glove box, a normal-ish dash, heater controls and stereo?


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting #132316
22/12/2006 00:37
22/12/2006 00:37
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Don't ask me

Re: Rollcage Fitting #132317
22/12/2006 03:29
22/12/2006 03:29

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Nice work Beggars, good to see it coming along now.

You could have cut your dash a bit straighter, but never mind.

Re: Rollcage Fitting #132318
22/12/2006 05:41
22/12/2006 05:41

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Nice work Begbie ! Look forward to seeing it in the flesh at a track sometime next year .

Phil

Re: Rollcage Fitting #132319
22/12/2006 13:26
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Quote:

Nice work Begbie ! Look forward to seeing it in the flesh at a track sometime next year .

Phil




next year you surely mean 2008!

God, Mr. Begbie speed up a bit, have you started puting the engine together yet?

V.

Re: Rollcage Fitting #132320
23/12/2006 04:33
23/12/2006 04:33

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Looking fairly tidy beggars, not as texas chainsaw massacre as i'd thought.

rich

Re: Rollcage Fitting #132321
30/12/2006 03:23
30/12/2006 03:23

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Seems almost a waste to spend all that time, money and effort to then blow it up a week after getting it back on the road

Re: Rollcage Fitting [Re: ] #279943
22/01/2007 21:42
22/01/2007 21:42
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And a couple more, just trail fit of the seat and 3" 4 point harnesses :

Offside
Nearside


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting [Re: Begbie] #341287
22/04/2007 22:08
22/04/2007 22:08
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Door bars are painted and now fitted, doorcards chopped up slightly, the centre light pod is now in at the top (albeit needed trimming due to it fouling on the bar running along the roof) rear view mirror is in but had to make an extension bracket, no idea what im going to do about the sunvisors, oh well \:\)

Drivers door
Passenger door
Passenger side again
Butchered door card
Butchered door card 2


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting [Re: Begbie] #341566
23/04/2007 05:01
23/04/2007 05:01

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butchered indeed \:\(
I'd personally bend the crossmember ever so slightly to avoid all this butchering around the speaker grille

When is the engine getting in there then?

V.

Re: Rollcage Fitting [Re: Begbie] #341602
23/04/2007 12:23
23/04/2007 12:23
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 Originally Posted By: Begbie
no idea what im going to do about the sunvisors, oh well \:\)



After a quick search I came up with a few solutions

Option 1
Option 2 (and these are more your style)

Re: Rollcage Fitting [Re: Jimbo] #341620
23/04/2007 13:06
23/04/2007 13:06

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comeon Jimbo, lets face it you don't need sunvisors up there, you don't have enough of the basic ingredient-the sun \:P

Serious, Bebgie most of the race prepared cars I've seen didn't have visors. Which is indeed a problem in your case with the sun running low for long periods of time...

V.

Last edited by Vas; 23/04/2007 13:07. Reason: I'd go for #2 anytime :D
Re: Rollcage Fitting [Re: ] #341720
23/04/2007 16:12
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looks good, minimal cutting really.

rich

Re: Rollcage Fitting [Re: ] #342028
23/04/2007 23:06
23/04/2007 23:06

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I reckon it looks bloody good \:\)

Is it gonna be road legal?

Re: Rollcage Fitting [Re: ] #342065
23/04/2007 23:53
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Yep, will be road legal \:\)


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting [Re: Begbie] #342101
24/04/2007 00:49
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It really does look the business and I dare say this could be the best handling coupé once it is finished with some serious power to boot


[Linked Image]

Re: Rollcage Fitting [Re: Begbie] #1464925
22/12/2013 13:43
22/12/2013 13:43
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Having seen the amount of work going into the front part of the rollcage.
I was thinking about cutting the front legs off the front half of rollcage to save removing the dash.
Then fitting the front part down in through the dash,then fit some joining collars like the rear cage to front cage ones, to re fit front legs.
After which a few bolts and welds to secure.

I will be having a professional welder helping.Not that he knows it yet wave

Great thread Alexis by the way.



Re: Rollcage Fitting [Re: Begbie] #1464952
22/12/2013 17:08
22/12/2013 17:08
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Holy thread resurrection Batman!


Coupe now sold!
Re: Rollcage Fitting [Re: RusH] #1464981
22/12/2013 20:45
22/12/2013 20:45
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Originally Posted By: RusH
Holy thread resurrection Batman!


smile


LE53 (452BHp & 389ftlb's with Quaife)
Wine red VIS FOOFY
Audi RS4 B7
Re: Rollcage Fitting [Re: Begbie] #1464991
22/12/2013 21:46
22/12/2013 21:46
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As the thread has been resurrected I may as well ask a question - is it possible to refit the rear seats with the cage in place? I am tempted to fit one for hill climbing but want to stay in the ckass which requires a full interior to be fitted, although it doesn't have to be usable.


Andy

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Re: Rollcage Fitting [Re: RusH] #1464999
22/12/2013 23:03
22/12/2013 23:03
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Originally Posted By: RusH
Holy thread resurrection Batman!



THIS imo is what this club is about!



Re: Rollcage Fitting [Re: andyps] #1465006
23/12/2013 00:06
23/12/2013 00:06
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Originally Posted By: andyps
As the thread has been resurrected I may as well ask a question - is it possible to refit the rear seats with the cage in place? I am tempted to fit one for hill climbing but want to stay in the ckass which requires a full interior to be fitted, although it doesn't have to be usable.


I've begbie a shout mate because I can't remember if he still has his fitted either that or look through the pictures on here there must me one some where.


As for cutting the front legs and welding them back on this could be a good idea but may have trouble with clearance when it comes to welding them back on depending where you cut.

Either way should be good to see it done so all the best mate


LE53 (452BHp & 389ftlb's with Quaife)
Wine red VIS FOOFY
Audi RS4 B7
Re: Rollcage Fitting [Re: andyps] #1465031
23/12/2013 10:12
23/12/2013 10:12
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Originally Posted By: andyps
As the thread has been resurrected I may as well ask a question - is it possible to refit the rear seats with the cage in place? I am tempted to fit one for hill climbing but want to stay in the ckass which requires a full interior to be fitted, although it doesn't have to be usable.




I would say yes,but be prepaired to butcher the seats extremely.



Re: Rollcage Fitting [Re: magooagain] #1465033
23/12/2013 10:18
23/12/2013 10:18
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Originally Posted By: magooagain
Originally Posted By: andyps
As the thread has been resurrected I may as well ask a question - is it possible to refit the rear seats with the cage in place? I am tempted to fit one for hill climbing but want to stay in the ckass which requires a full interior to be fitted, although it doesn't have to be usable.




I would say yes,but be prepaired to butcher the seats extremely.

Got to agree with Joe on this. It could be possible, but you would have to cut up the seats quite a bit, as the rear part of the cage mounts on the rear wheel arches, which is what the seat / rear trim covers.

Joe, whilst the idea sounds feasible, I think you would lose some of the integrity / strength in the front legs and god forbid if you were in an accident, what would happen to the front legs?


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting [Re: Begbie] #1465034
23/12/2013 10:25
23/12/2013 10:25
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Yes its crossed my mind about an accident. But as the cage is joined in the middle by an over tube i was hoping that a similar join or a stronger one would be ok.

I will chew it over with Joe at some point.

Last edited by magooagain; 23/12/2013 10:26.


Re: Rollcage Fitting [Re: Begbie] #1465075
23/12/2013 15:17
23/12/2013 15:17
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I guess if the cut is braced and sleeved then it should be as strong or even stronger in that area than before due to the extra material. She what the welder has to say


LE53 (452BHp & 389ftlb's with Quaife)
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Re: Rollcage Fitting [Re: Begbie] #1465089
23/12/2013 16:22
23/12/2013 16:22
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RusH Offline
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What Cage are you going for? An OMP off the shelf item or full custom?


Coupe now sold!
Re: Rollcage Fitting [Re: Begbie] #1465095
23/12/2013 17:28
23/12/2013 17:28
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magooagain Offline
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I have an OMP cage,the same as begbie.
Just given it 2 coats of red oxide.

I will do some trial runs with varous lenths of wood to try and work out where the cut should be.

Not sure,but i am thinking about trying to find a way of cutting just one leg off.

Hopefully i will have a play about with it next week.



Re: Rollcage Fitting [Re: magooagain] #1465101
23/12/2013 18:30
23/12/2013 18:30

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Originally Posted By: magooagain
I have an OMP cage,the same as begbie.
Just given it 2 coats of red oxide.

I will do some trial runs with varous lenths of wood to try and work out where the cut should be.

Not sure,but i am thinking about trying to find a way of cutting just one leg off.

Hopefully i will have a play about with it next week.


I wouldn't cut anything. You want to keep as much strength in the cage as possible.

I'll be buying a cage for mine after Xmas, and wouldn't consider cutting any of it. You only have to search for cage related disasters from poor fitting etc to know not to touch them!

Re: Rollcage Fitting [Re: ] #1465110
23/12/2013 19:20
23/12/2013 19:20
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Originally Posted By: tom_snelling
Originally Posted By: magooagain
I have an OMP cage,the same as begbie.
Just given it 2 coats of red oxide.

I will do some trial runs with varous lenths of wood to try and work out where the cut should be.

Not sure,but i am thinking about trying to find a way of cutting just one leg off.

Hopefully i will have a play about with it next week.


I wouldn't cut anything. You want to keep as much strength in the cage as possible.

I'll be buying a cage for mine after Xmas, and wouldn't consider cutting any of it. You only have to search for cage related disasters from poor fitting etc to know not to touch them!












I understand your concerns Tom. I have the same concerns. Thats why i will be consulting with a proffessional welder.

What's your thoughts on the cage being in two halves?



Re: Rollcage Fitting [Re: magooagain] #1465122
23/12/2013 20:57
23/12/2013 20:57

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Originally Posted By: magooagain
Originally Posted By: tom_snelling
Originally Posted By: magooagain
I have an OMP cage,the same as begbie.
Just given it 2 coats of red oxide.

I will do some trial runs with varous lenths of wood to try and work out where the cut should be.

Not sure,but i am thinking about trying to find a way of cutting just one leg off.

Hopefully i will have a play about with it next week.


I wouldn't cut anything. You want to keep as much strength in the cage as possible.

I'll be buying a cage for mine after Xmas, and wouldn't consider cutting any of it. You only have to search for cage related disasters from poor fitting etc to know not to touch them!












I understand your concerns Tom. I have the same concerns. Thats why i will be consulting with a proffessional welder.

What's your thoughts on the cage being in two halves?


I suppose theres not a lot that can be done with that. Im pretty sure the cage complies (ied) with motorsport regs if installed and inspected so should be ok.

Like I say Ive not ordered mine yet so cant comment much further until I get it.

I would just whip the dash out, fit the cage and then refit as in this thread.

Re: Rollcage Fitting [Re: magooagain] #1465125
23/12/2013 21:48
23/12/2013 21:48
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Originally Posted By: magooagain
I have an OMP cage,the same as begbie.
Just given it 2 coats of red oxide.

I will do some trial runs with varous lenths of wood to try and work out where the cut should be.

Not sure,but i am thinking about trying to find a way of cutting just one leg off.

Hopefully i will have a play about with it next week.


Get some pics up - always interested to see a project!


Coupe now sold!
Re: Rollcage Fitting [Re: Begbie] #1465165
24/12/2013 02:26
24/12/2013 02:26
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Pontefract, West Yorkshire
andyps Offline
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Originally Posted By: Begbie
Originally Posted By: magooagain
Originally Posted By: andyps
As the thread has been resurrected I may as well ask a question - is it possible to refit the rear seats with the cage in place? I am tempted to fit one for hill climbing but want to stay in the ckass which requires a full interior to be fitted, although it doesn't have to be usable.




I would say yes,but be prepaired to butcher the seats extremely.

Got to agree with Joe on this. It could be possible, but you would have to cut up the seats quite a bit, as the rear part of the cage mounts on the rear wheel arches, which is what the seat / rear trim covers.

Joe, whilst the idea sounds feasible, I think you would lose some of the integrity / strength in the front legs and god forbid if you were in an accident, what would happen to the front legs?


Thanks for the replies, I thought that would be the case. If I go ahead I will try to get some cheap seats which won't matter if they are hacked about - that has to be allowed in the regs but what I can 't do is not have the interior in place.


Andy

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Re: Rollcage Fitting [Re: Begbie] #1465185
24/12/2013 09:47
24/12/2013 09:47
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magooagain Offline
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Andy have a good look at Begbie's photo's. You will so what is stripped out and what wont go back in.
B pillar covers/grab handles is something that may not go back in.

But i imagine that you can cut about all the stuff to make it look as though the interior is in there.



Re: Rollcage Fitting [Re: Begbie] #1465212
24/12/2013 12:30
24/12/2013 12:30

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Heres a thought..
What if you cut down all four legs just alittle bit to avoid rubbing against A pillars and roof. Take out the complete dashboard and cut like on Begbies car, get your welder to mod the center pillars to clear the doors, get a upolstery shop tu mod rear seat (you can have zippers on outside of bars)
Lay down new sound deadening, get your upolstery guy to lay seem around edges where the pillars are etc. With a bit imagination and fiddeling about you can do this. May the force be with you cool

Merry christmas!

Re: Rollcage Fitting [Re: Begbie] #1465325
26/12/2013 11:10
26/12/2013 11:10
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@AndyPS

I have several interiors, and several rear cards - some are shabby, but would be good for experimenting.

You can have some for free if you can collect


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Re: Rollcage Fitting [Re: Begbie] #1465554
28/12/2013 14:21
28/12/2013 14:21
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andyps Offline
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Thanks Nigel, when I get to cage stage I'll get in touch.


Andy

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Re: Rollcage Fitting [Re: Begbie] #1465713
30/12/2013 08:30
30/12/2013 08:30
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I am just starting to get ready the area's for welding the mounting brackets in place.The white mastic is stubborn stuff!

The angled pieces of metal on the bracket really are poorly attached by just using a tiny spot weld on the corners.

I gave it a tap and it started to bend. So i think the next job is to strenthen the bracket before i weld it to the coupe.



Re: Rollcage Fitting [Re: magooagain] #1465779
30/12/2013 19:55
30/12/2013 19:55

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Originally Posted By: magooagain
I am just starting to get ready the area's for welding the mounting brackets in place.The white mastic is stubborn stuff!

The angled pieces of metal on the bracket really are poorly attached by just using a tiny spot weld on the corners.

I gave it a tap and it started to bend. So i think the next job is to strenthen the bracket before i weld it to the coupe.


A drill mounted wire wheel is what you need, I've been removing that from my car today!

Re: Rollcage Fitting [Re: Begbie] #1465790
30/12/2013 21:42
30/12/2013 21:42
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Its all off now. Cage is in but not welded in yet.

I have a few bits to do to get it to sit right in the morning.

I will post a few pics at some point.



Re: Rollcage Fitting [Re: Begbie] #1465799
30/12/2013 22:40
30/12/2013 22:40
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Pics pics pics :-)


Coupe now sold!
Re: Rollcage Fitting [Re: Begbie] #1465963
01/01/2014 10:49
01/01/2014 10:49
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magooagain Offline
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I managed to get the cage totally ready for welding yesterday.

There was a fair bit of cutting invovled. But i am reasonably happy with the result and i think i can glue some bits back in later.
click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge This pic looks as though i took to much out(nearside) i did this to allow the driverside cage leg to get around the corner of the dash.click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge So there we are,allredy for welding. It has taken me about 3 days to get this stage. Its a job i did with mixed feelings really. With cutting the dash out and removing the interior know that there is no going back to my nice comfy coupe. But i get great enjoyment on track and i am really looking forward to getting the coupe to its next stage of development.
Harness fitting is the next job.



Re: Rollcage Fitting [Re: Begbie] #1465988
01/01/2014 15:03
01/01/2014 15:03

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nickson
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I cant see what your thinking of cutting but my professional advice is do not cut anything. Especially a front leg or any part of the main structure. (Hoop.front legs.rear legs.screen tube)

If you change the design of any type of homologated cage then its homologation will be void. And more importantly without professional advice on fittings the cage will likely not be safe in a crash.

I run a motorsport fabrication company specialising in custom rollcages. If u want some advice mail me info@nicksonmotorsport.co.uk

I am likely to be making a cage for my 20vt soon as I am turning into track car. I will post pics up of the process on this forum. For anyone interested in buying a cage I could fabricate more than one.

Have a look at my website www.nicksonmotorsport.co.uk

hope me posting this is ok with mods. Im happy to do a group buy through forum if required. I am a 20vt owner and not just looking to sell. I just thought I would offer professional advice on cage fitting etc as its my buisness.

Nick

Re: Rollcage Fitting [Re: Begbie] #1465995
01/01/2014 15:47
01/01/2014 15:47
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I got the cage in without having to cut it anywhere.



Re: Rollcage Fitting [Re: Begbie] #1466076
02/01/2014 10:19
02/01/2014 10:19
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Sandhurst
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Hi Nick

Some nice looking cars you've worked on there smile I'm not too far down the road from you either if you need to have a poke around mine to get some idea's for your 20vt.


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting [Re: Begbie] #1466215
02/01/2014 22:52
02/01/2014 22:52

N
nickson
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might take you up on that mate, would like to have a spin in a coupe with some decent power!

i spent 2 hours this eve stripping the interior of the car. literally got everything out bar the dash.

will start fabricating cage mounts and seat rails soon, as and when i have time. got the horrid job of removing the sound deadening at some point. always a nightmare!

shall i start a project thread? couldnt see how to do it?

cheers
nick

Re: Rollcage Fitting [Re: Begbie] #1466247
03/01/2014 10:06
03/01/2014 10:06
Joined: Dec 2005
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Sandhurst
Begbie Offline OP
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Nick, I've given you permission for the project area. Drop me a PM and I'll tell you what to do and possibly arrange for me to pop down and see you


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting [Re: Begbie] #1466345
03/01/2014 17:26
03/01/2014 17:26
Joined: Oct 2008
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In the coupe.
magooagain Offline
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Nick if you give the sound deadening a tap with a heavy masonary chisel ( no hammer)it just shatters off. Try to get the floor to resonate like a drum.
Odd akward bit but not to bad a job really.



Re: Rollcage Fitting [Re: Begbie] #1466675
05/01/2014 18:44
05/01/2014 18:44

N
nickson
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nickson
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i have done it many times before, some stuff comes off in chunks like you say when hit with a hammer, also helps if its very cold.

other stuff is a nightmare and very strong/soft and has to be heated and removed with a scraper, which always leaves a residue which can be a nightmare to clean off afterwards.

Re: Rollcage Fitting [Re: Begbie] #1466774
06/01/2014 11:04
06/01/2014 11:04
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Sandhurst
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Meths worked fine for me cleaning that residue off


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting [Re: Begbie] #1466802
06/01/2014 13:01
06/01/2014 13:01

T
tom_snelling
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Brake cleaner and a wire wheel has sorted mine out, could eat my dinner off of it at the moment!

Re: Rollcage Fitting [Re: Begbie] #1467529
09/01/2014 20:31
09/01/2014 20:31
Joined: Oct 2008
Posts: 6,783
In the coupe.
magooagain Offline
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Originally Posted By: Begbie
And a couple more, just trail fit of the seat and 3" 4 point harnesses :

Offside
Nearside





Are these seats normal fiat recaros does anyone know? I need something like these with harness strap holes.



Re: Rollcage Fitting [Re: Begbie] #1467605
10/01/2014 10:15
10/01/2014 10:15
Joined: Dec 2005
Posts: 12,295
Sandhurst
Begbie Offline OP
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Nah, they were part of the Carreli group buy seats a long time back


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Rollcage Fitting [Re: ] #1473720
11/02/2014 12:24
11/02/2014 12:24
Joined: Dec 2005
Posts: 2,194
Göteborg, Sweden
Freddan72 Offline
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Originally Posted By: nickson
I cant see what your thinking of cutting but my professional advice is do not cut anything. Especially a front leg or any part of the main structure. (Hoop.front legs.rear legs.screen tube)

If you change the design of any type of homologated cage then its homologation will be void. And more importantly without professional advice on fittings the cage will likely not be safe in a crash.

I run a motorsport fabrication company specialising in custom rollcages. If u want some advice mail me info@nicksonmotorsport.co.uk

I am likely to be making a cage for my 20vt soon as I am turning into track car. I will post pics up of the process on this forum. For anyone interested in buying a cage I could fabricate more than one.

Have a look at my website www.nicksonmotorsport.co.uk

hope me posting this is ok with mods. Im happy to do a group buy through forum if required. I am a 20vt owner and not just looking to sell. I just thought I would offer professional advice on cage fitting etc as its my buisness.

Nick

Any news Nick? Will you make a roll cage for the Coupé?


Coupé Fiat 20V Turbo Plus 1999, T19 Mitsubishi turbo
https://youtu.be/O9qrLj3Ap00 Now FCP Stage3!
Re: Rollcage Fitting [Re: Begbie] #1476335
26/02/2014 13:20
26/02/2014 13:20
Joined: Oct 2008
Posts: 6,783
In the coupe.
magooagain Offline
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Here are some photo's of the rollcage instalation.
click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge click to enlarge

Last edited by magooagain; 26/02/2014 13:27.


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