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Big Turbo goes BANG! #1335763
18/04/2012 11:53
18/04/2012 11:53
Joined: Sep 2006
Posts: 17,221
FCSS 01684 593187
Countrycruising Offline OP
Club Rep Europe, member 914
Countrycruising  Offline OP
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Forum veteran

Joined: Sep 2006
Posts: 17,221
FCSS 01684 593187
Yep... my GT30/82 died yesterday becasue of bad advice and me not listening to my gut feeling frown

Long story short...

Oil starvation to the turbo because I fitted a 1mm oil feed reducer censored censored rage banghead irked

Flea was out checking my fuelling when he lost boost but couldn't find any leaks, I got the call and while I was walking back realised what this issue could be which was then confirmed back at Leighton's, no bearings left in the turbo and massive amounts of lateral movement in the shaft, this unit is propper ****ed!

What am i going to do about Spa......

more to follow, I'm not finished yet and Leighton bless him has pencilled me in for a possible remap next Wednesday, but if all else fails I'll either be in MrsCC's 2.4 or my Plus.

Coupes.... why do we do it laugh

****Addition****

As Rich rightly points out below, this was frown a journal bearing unit so don't panic if you're running a ball bearing unit with a restrictor, this is correct.

Thanks Rich wink

Last edited by Countrycruising; 18/04/2012 17:09. Reason: Addition
Re: Big Turbo goes BANG! [Re: Countrycruising] #1335775
18/04/2012 12:10
18/04/2012 12:10
Joined: Jan 2006
Posts: 1,618
Oswestry
Genic Offline
My life on the forum
Genic  Offline
My life on the forum

Joined: Jan 2006
Posts: 1,618
Oswestry
Holy s##t sorry to hear that joe!

Re: Big Turbo goes BANG! [Re: Countrycruising] #1335778
18/04/2012 12:13
18/04/2012 12:13

M
Marco20ValveT
Unregistered
Marco20ValveT
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M



Joe,

we ahve been over this mate!! laugh

time for bigger and better thigns from the FCSS demo car..

go for a bigger blower or the same and be done with it!!

after all, you not going spa in the Vinci would be like turning upto spa in my mrs GTA...
its just not wrong.

laugh

Re: Big Turbo goes BANG! [Re: Countrycruising] #1335784
18/04/2012 12:23
18/04/2012 12:23
Joined: Aug 2009
Posts: 6,192
Bristol, UK
H
Hovedan Offline
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Hovedan  Offline
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H

Joined: Aug 2009
Posts: 6,192
Bristol, UK
Hopefully the sight of Marco and I holding hands when we arrived in the Figaro cheered you up a little smile. Or the coffees!

Fingers crossed the Vinci makes her appearance at Spa and you are physically fit enough to enjoy it!!

Re: Big Turbo goes BANG! [Re: Countrycruising] #1335816
18/04/2012 14:24
18/04/2012 14:24
Joined: Dec 2005
Posts: 33,563
Berlin
barnacle Offline
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Berlin
Bloody hell, Joe...


[Linked Image]
Don't get no respect! Coupe Fiat 1994-2000 - an owner's guide <-- clicky!
Re: Big Turbo goes BANG! [Re: Countrycruising] #1335835
18/04/2012 15:35
18/04/2012 15:35

N
ninja
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ninja
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N



Just to clarify, after confirmation from Joe, his turbo was a journal bearing turbo, not a roller bearing turbo.

Roller bearing turbos should still have a 1mm restrictor fitted.

(just for piece of mind for anybody with a GT series turbo ie gt28)

Ninja


Re: Big Turbo goes BANG! [Re: ] #1335837
18/04/2012 15:40
18/04/2012 15:40

P
proccy
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proccy
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P



Gutted for you Joe, but you'll be back better and stronger I'm sure

Re: Big Turbo goes BANG! [Re: Countrycruising] #1335847
18/04/2012 16:57
18/04/2012 16:57
Joined: Jul 2007
Posts: 792
Stafford
sandytim Offline
Enjoying the ride
sandytim  Offline
Enjoying the ride

Joined: Jul 2007
Posts: 792
Stafford
Oh no !!


[Linked Image]
Re: Big Turbo goes BANG! [Re: Countrycruising] #1335862
18/04/2012 17:40
18/04/2012 17:40
Joined: Oct 2008
Posts: 6,783
In the coupe.
magooagain Offline
Club Member 259
magooagain  Offline
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Forum is my life

Joined: Oct 2008
Posts: 6,783
In the coupe.
Keep taking the pain killers Joe.

See you at Spa,and dont worry i have just the thing to numb
the pain.

I got a new batch of rocket fuel made up,it makes V power look like limeade.

Chin up mate.



Re: Big Turbo goes BANG! [Re: magooagain] #1335864
18/04/2012 17:42
18/04/2012 17:42
Joined: Aug 2009
Posts: 6,192
Bristol, UK
H
Hovedan Offline
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Joined: Aug 2009
Posts: 6,192
Bristol, UK
Originally Posted By: magooagain
I got a new batch of rocket fuel made up,it makes V power look like limeade.


Wa-HOOO drink

Light at the end of the sadly longer tunner perhaps Joe?!

Re: Big Turbo goes BANG! [Re: Countrycruising] #1335878
18/04/2012 18:35
18/04/2012 18:35
Joined: Sep 2006
Posts: 17,221
FCSS 01684 593187
Countrycruising Offline OP
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Countrycruising  Offline OP
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Posts: 17,221
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Best thing I've heard all day Joe thumb

Re: Big Turbo goes BANG! [Re: Countrycruising] #1335905
18/04/2012 19:58
18/04/2012 19:58

J
johnnybravoturbo
Unregistered
johnnybravoturbo
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J



Joe please clarify that you fitted a 1mm restrictor to a journal bearing turbo????

Are you aware that restrictors are a recent addition to ball bearing turbos applications only,due to the low oil supply required for operation.

Quote:
Reduced Oil Flow – The ball bearing design reduces the required amount of oil required to provide adequate lubrication. This lower oil volume reduces the chance for seal leakage. Also, the ball bearing is more tolerant of marginal lube conditions, and diminishes the possibility of turbocharger failure on engine shut down.


from Garretts website,applies to roller bearing turbos only.

Garrett website

Journal bearing turbos must not ever be fitted with a restricted oil supply.


Re: Big Turbo goes BANG! [Re: Countrycruising] #1335915
18/04/2012 20:24
18/04/2012 20:24
Joined: Oct 2008
Posts: 6,783
In the coupe.
magooagain Offline
Club Member 259
magooagain  Offline
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Forum is my life

Joined: Oct 2008
Posts: 6,783
In the coupe.
Originally Posted By: Countrycruising
Yep... my GT30/82 died yesterday becasue of bad advice and me not listening to my gut feeling frown

Long story short...

Oil starvation to the turbo because I fitted a 1mm oil feed reducer censored censored rage banghead irked

****Addition****

As Rich rightly points out below, this was frown a journal bearing unit so don't panic if you're running a ball bearing unit with a restrictor, this is correct.

Thanks Rich wink



Oh dear mate. I am sure you will be Spa ready.



Re: Big Turbo goes BANG! [Re: ] #1335919
18/04/2012 20:29
18/04/2012 20:29
Joined: Sep 2006
Posts: 17,221
FCSS 01684 593187
Countrycruising Offline OP
Club Rep Europe, member 914
Countrycruising  Offline OP
Club Rep Europe, member 914
Forum veteran

Joined: Sep 2006
Posts: 17,221
FCSS 01684 593187
Yes I fitted a restrictor to a journal bearing but only... and I stress, because the idiot supplier told me it would be ok as it was originally supplied with the turbo.

My gut feeling said it was wrong but I did it anyway, my error on my car and not a customers, always listen to your gut feelings or just ask Leighton.

Great link btw.

Re: Big Turbo goes BANG! [Re: ] #1335920
18/04/2012 20:29
18/04/2012 20:29

B
Biggenz
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Biggenz
Unregistered
B



Originally Posted By: johnnybravoturbo
Journal bearing turbos must not ever be fitted with a restricted oil supply.


Yes John, I'm sure he knows that now. Lol

Re: Big Turbo goes BANG! [Re: magooagain] #1335921
18/04/2012 20:30
18/04/2012 20:30
Joined: Sep 2006
Posts: 17,221
FCSS 01684 593187
Countrycruising Offline OP
Club Rep Europe, member 914
Countrycruising  Offline OP
Club Rep Europe, member 914
Forum veteran

Joined: Sep 2006
Posts: 17,221
FCSS 01684 593187
Originally Posted By: magooagain
Originally Posted By: Countrycruising
Yep... my GT30/82 died yesterday becasue of bad advice and me not listening to my gut feeling frown

Long story short...

Oil starvation to the turbo because I fitted a 1mm oil feed reducer censored censored rage banghead irked

****Addition****

As Rich rightly points out below, this was frown a journal bearing unit so don't panic if you're running a ball bearing unit with a restrictor, this is correct.

Thanks Rich wink



Oh dear mate. I am sure you will be Spa ready.


Working on it Joe wink

Re: Big Turbo goes BANG! [Re: Countrycruising] #1335924
18/04/2012 20:35
18/04/2012 20:35
Joined: Jun 2006
Posts: 23,300
North Wales
Theresa Offline
Former Presidentessa Club member 58
Theresa  Offline
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Joined: Jun 2006
Posts: 23,300
North Wales
Sorry to hear what's happened Joe frown

Re: Big Turbo goes BANG! [Re: Countrycruising] #1335929
18/04/2012 20:54
18/04/2012 20:54

J
johnnybravoturbo
Unregistered
johnnybravoturbo
Unregistered
J



If i were you i would contact your supplier again without him knowing the issues just to clarify this and record the conversation.
This is negligence on his behalf and i would press for compensation and consider changing suppliers.

The thing that your going to have issues with is the seizure wouldve caused all the fillings to be returned to the sump.
The return side is unrestricted and would allow large particles to travel into the sump.
This will be floating in the oil and potentially already be circulating around the engine.
I would drop the sump and check the big ends and mains.

Dropping the oil will give you a idea as to the extent of the contamination.

But wherever it is ensure its not started.

Bit of a nightmare from the sounds of it.

Re: Big Turbo goes BANG! [Re: Countrycruising] #1335931
18/04/2012 20:55
18/04/2012 20:55

N
nismo
Unregistered
nismo
Unregistered
N



frown

Re: Big Turbo goes BANG! [Re: ] #1335961
18/04/2012 22:40
18/04/2012 22:40
Joined: Sep 2006
Posts: 17,221
FCSS 01684 593187
Countrycruising Offline OP
Club Rep Europe, member 914
Countrycruising  Offline OP
Club Rep Europe, member 914
Forum veteran

Joined: Sep 2006
Posts: 17,221
FCSS 01684 593187
Originally Posted By: johnnybravoturbo
If i were you i would contact your supplier again without him knowing the issues just to clarify this and record the conversation.
This is negligence on his behalf and i would press for compensation and consider changing suppliers.

The thing that your going to have issues with is the seizure wouldve caused all the fillings to be returned to the sump.
The return side is unrestricted and would allow large particles to travel into the sump.
This will be floating in the oil and potentially already be circulating around the engine.
I would drop the sump and check the big ends and mains.

Dropping the oil will give you a idea as to the extent of the contamination.

But wherever it is ensure its not started.

Bit of a nightmare from the sounds of it.


Yes I know how much work is ahead if I'm going to get this Coupe ready for Spa, Oil has already been emptied and yes there's debris. The sump would of come off anyway after a failure like this, oil cooler and pipes will be sent off for cleaning and we'll see what we find with the shells but I've new in stock if needed.

After an hours phone call with the supplier they're taking no responsibility with the failure and the restrictor, he's still telling me it's OK and something else must have caused it to fail (cloud9!)

Upside is... well there isn't one, looks like I'll have to pay full price for another turbo but it won't be from them that's for sure.

Re: Big Turbo goes BANG! [Re: Countrycruising] #1335962
18/04/2012 22:45
18/04/2012 22:45

P
Pondman
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Pondman
Unregistered
P



Joe, I feel your pain mate frown good luck. Keep popping them pro plus and I'm sure you'll make it wink

Re: Big Turbo goes BANG! [Re: Countrycruising] #1336079
19/04/2012 12:25
19/04/2012 12:25
Joined: Sep 2006
Posts: 17,221
FCSS 01684 593187
Countrycruising Offline OP
Club Rep Europe, member 914
Countrycruising  Offline OP
Club Rep Europe, member 914
Forum veteran

Joined: Sep 2006
Posts: 17,221
FCSS 01684 593187
New turbo ordered.

Re: Big Turbo goes BANG! [Re: Countrycruising] #1336089
19/04/2012 12:46
19/04/2012 12:46

N
ninja
Unregistered
ninja
Unregistered
N



same as before or something different?

Ninja

Re: Big Turbo goes BANG! [Re: Countrycruising] #1336092
19/04/2012 12:59
19/04/2012 12:59

M
Marco20ValveT
Unregistered
Marco20ValveT
Unregistered
M



Originally Posted By: Countrycruising
New turbo ordered.


we need a jumping for joy smiley..

but i will settle for this yipee yipee yipee yipee biglaugh yipee woohoo woohoo woohoo woohoo

Re: Big Turbo goes BANG! [Re: Countrycruising] #1336097
19/04/2012 13:10
19/04/2012 13:10
Joined: Aug 2009
Posts: 6,192
Bristol, UK
H
Hovedan Offline
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Hovedan  Offline
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Joined: Aug 2009
Posts: 6,192
Bristol, UK
Fitted and mapped in time for Spa?

Re: Big Turbo goes BANG! [Re: Countrycruising] #1336100
19/04/2012 13:18
19/04/2012 13:18
Joined: Jun 2009
Posts: 1,121
Stourbridge West Midlands
mayzon Offline
Enjoying the ride
mayzon  Offline
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Posts: 1,121
Stourbridge West Midlands
Damn mate not good! Feel free to put me to good use on Saturday, I'll help any way i can! wink


Re: Big Turbo goes BANG! [Re: Countrycruising] #1336103
19/04/2012 13:23
19/04/2012 13:23
Joined: Mar 2007
Posts: 16,816
Auld Reekie
Edinburgh Online content
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Posts: 16,816
Auld Reekie
Ach Joe you needed this like a hole in the head frown On the upside at least you know just the guy to sort it laugh


BumbleBee carer smile
Re: Big Turbo goes BANG! [Re: mayzon] #1336104
19/04/2012 13:25
19/04/2012 13:25

M
Marco20ValveT
Unregistered
Marco20ValveT
Unregistered
M



Originally Posted By: mayzon
Feel free to put me to good use on Saturday, I'll help any way i can! wink


i can read joe's mind from here...

Coffee... 1 sugar...

rolling my fags..

keeping Jake Entertained

hmmmm chinny

Re: Big Turbo goes BANG! [Re: ] #1336106
19/04/2012 13:33
19/04/2012 13:33
Joined: Sep 2006
Posts: 17,221
FCSS 01684 593187
Countrycruising Offline OP
Club Rep Europe, member 914
Countrycruising  Offline OP
Club Rep Europe, member 914
Forum veteran

Joined: Sep 2006
Posts: 17,221
FCSS 01684 593187
Originally Posted By: mayzon
Damn mate not good! Feel free to put me to good use on Saturday, I'll help any way i can! wink


Thanks Mart wink

Happy Birthday btw thumb

Originally Posted By: ninja
same as before or something different?

Ninja


Yes same Spec Rich as I was slowly developing better spooling rates with the new 3.5 down pipe and exhaust.
I very nearly went for a GTX series turbo but I've not had any issues with the 30/82, well until my brain dead actions of fitting a restrictor that is crazy laugh

Originally Posted By: Hovedan
Fitted and mapped in time for Spa?


That's the Plan Dan smile

Breakfast on me Wednesday mate? wink

Originally Posted By: Marco20ValveT
Originally Posted By: Countrycruising
New turbo ordered.


we need a jumping for joy smiley..

but i will settle for this yipee yipee yipee yipee biglaugh yipee woohoo woohoo woohoo woohoo


I'll jump for joy after I've driven on the train next Friday Marco, there's a long way to go yet frown

Re: Big Turbo goes BANG! [Re: ] #1336107
19/04/2012 13:34
19/04/2012 13:34
Joined: Sep 2006
Posts: 17,221
FCSS 01684 593187
Countrycruising Offline OP
Club Rep Europe, member 914
Countrycruising  Offline OP
Club Rep Europe, member 914
Forum veteran

Joined: Sep 2006
Posts: 17,221
FCSS 01684 593187
Originally Posted By: Marco20ValveT
Originally Posted By: mayzon
Feel free to put me to good use on Saturday, I'll help any way i can! wink


i can read joe's mind from here...

Coffee... 1 sugar...

rolling my fags..

keeping Jake Entertained

hmmmm chinny


pmsl... you don't know how close you are Marco wink

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