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Welding #1469762
21/01/2014 14:51
21/01/2014 14:51
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szkom Offline OP
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I have mig welded things before but it has always been very, not perfect...

Not owning a mig I'd like to get one and practice, preferably second hand as I'd want to spend a small amount just to see how I get on.

What tips would you have for me?

Re: Welding [Re: szkom] #1469768
21/01/2014 14:58
21/01/2014 14:58
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Originally Posted By: szkom
What tips would you have for me?


Put your local burns unit on speed-dial?


Dear monos, a secret truth.
Re: Welding [Re: AndrewR] #1469769
21/01/2014 15:01
21/01/2014 15:01
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szkom Offline OP
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Cheers Andrew, but if we assume I'm fully conversant in health and safety coming from an engineering background. What practical advice would you offer?

Re: Welding [Re: szkom] #1469773
21/01/2014 15:10
21/01/2014 15:10

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My mate has recently spent alot of time researching and he bought a clarke 135te. wasnt cheap but is about the most powerful you can run off 13a plug.

It does the job nicely and now resides in my garage smile.

Re: Welding [Re: szkom] #1469774
21/01/2014 15:10
21/01/2014 15:10
Joined: Jan 2006
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Kidderminster
kev_megadon Offline
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Make sure the mig welder is not a gasless one. You want as many power settings as you can get for your money. Cheap ones have very few settings and as a result you will find much more difficult to set up/ use.

Re: Welding [Re: szkom] #1469775
21/01/2014 15:11
21/01/2014 15:11
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Sandhurst
Begbie Offline
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Have a read of here, http://www.mig-welding.co.uk/ I've spent quite some time reading various things


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Welding [Re: szkom] #1469818
21/01/2014 18:11
21/01/2014 18:11
Joined: Mar 2006
Posts: 8,852
Cambridge & Cotswolds
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MeanRedSpider Offline
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After pi55ing about with various hobby ones, I bought a proper one and the difference is incredible.

Tips:
1. Weld prep is everything
2. Good gas supply is important
3. Keep everything in good order

Re: Welding [Re: szkom] #1469830
21/01/2014 19:14
21/01/2014 19:14
Joined: Dec 2005
Posts: 1,670
SW London
Rudidudi Offline
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get the best one you can, it is an investment.

a better mig will mean more control, both in terms of arc and wire feed.

Re: Welding [Re: szkom] #1469871
21/01/2014 22:31
21/01/2014 22:31
Joined: Feb 2007
Posts: 3,280
West Berks
skinflint Offline
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A lot of the parts on many of the welders are interchangeable so if you go a bit wrong you can change (as long as there's enough power).

As an example I have a SIP welder but I use Clarke hoods because they are longer so prevent the wire from burning back and get better gas cover to the weld.

Mine's 130A and that's been more than enough, but as MRS says the difference is night & day between a hobby welder like this and a proper one. (i.e. better wire feed, even power, affordable gas to the weld as the bottles get expensive)

As mine's got older the wire feed has become fairly intolerable and the wire's corroded as it has stood in the shed- so it isn't really an easy option for a quick bit of welding these days - I have to keep the line to the torch as straight as I can to get the feed to work, but I could probably fit new pinch wheels, renew the torch liner and it would work like new.

There's quite a bit to shell out on the associated bits like aviation shears, hand nibbler, hammer / dolly set, Angle grinder with wire cup brush / grinding discs, gloves, mask, G clamps, rivet gun, edge setter / joggler / punch and so on.

One of the reasons I keep the Coupe dry / don't use it in winter is that I don't enjoy welding and farming out welding work to somebody who's got the right equipment / is good at it can work out cheaper and a lot better than trying to do it yourself. Weld spatter is a fantastic way to make everything rust prematurely.

All time low was MOT welding a Skoda Estelle floorpan in the winter back in the 90s. The MOT tester allegedly commented "that was the shittest welding I've ever seen" before handing my friend his steaming fresh MOT cert.

I hope this rambling is of some use. coat

Re: Welding [Re: szkom] #1469890
22/01/2014 08:52
22/01/2014 08:52
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szkom Offline OP
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Thanks guys (even AndrewR smile ), what I'm hearing is spend as much as possible. Avoid gas less, and get as much adjustability as I can. Trouble is, where is the line? If I spend a ton, it'll be naff. If I spend two will it be sufficiently better, or should I spend 3?

Skinflint's experience sums up my concern well. If I spend 500 quid I'll want my money worth. On a plus side I do have all the other kit that goes with. The metal work side I'm fairly competent already.

Re: Welding [Re: szkom] #1469894
22/01/2014 09:19
22/01/2014 09:19
Joined: Dec 2005
Posts: 1,670
SW London
Rudidudi Offline
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Spend 350 and get a 185 sealed supermig
Then get a bottle of argomix from Adams gas

You'll also need a regulator

Re: Welding [Re: szkom] #1469932
22/01/2014 13:24
22/01/2014 13:24
Joined: Mar 2006
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Cambridge & Cotswolds
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I went crazy and bought a Kemppi unit - it's fabulous though and I will use it (hopefully not as much as when I crashed the race car...)

Re: Welding [Re: szkom] #1469951
22/01/2014 14:55
22/01/2014 14:55
Joined: Dec 2005
Posts: 776
State of Essex .
robcoupe20vt Offline
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I have a Chinese made 130 amp mig welder i bought 5 years ago . Not a bad welder for the money new around £140 . I have been mig welding for over 25 years and have used gasless migs to three phase 250 amp one . Dont bother with a gasless one as the weld is terrible . Anywhere between 130amp to 150 amp is fine . It also depends on what you are using the welder for . This level is perfect for cars . I find with the bigger welders they are more suited for big jobs and dont really weld small panels for me . I have used a friends TIG welder and liked it so much i have just bought my own 170 amp TIG welder for under £200 delivered with all leads . If your restoring a car i find the MIG puts too much heat into the body and too much grinding afterwards . With the TIG alot less heat into the panels , lovely clean weld and its a strong weld .You can use just the arc to fuse the panel together or a filler rod . I am in the process of welding my Fiat 131 back together and the TIG suits this type of job better . Once you use a TIG you will wonder why you ever used a MIG .


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Re: Welding [Re: szkom] #1469956
22/01/2014 15:05
22/01/2014 15:05
Joined: Dec 2005
Posts: 12,295
Sandhurst
Begbie Offline
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How can you tell if the welding equipment is suitable to run off a single 13 amp socket?

Robcoupe20vt, where did you get the TIG welder from for under £200 delivered?


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Welding [Re: szkom] #1469960
22/01/2014 15:18
22/01/2014 15:18
Joined: Dec 2005
Posts: 776
State of Essex .
robcoupe20vt Offline
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You need a 16 amp socket running to your fuse box . Not a problem for me as a mate done this within a half an hour .It did put me off getting one but i am glad i did . Just waiting for my new visor and then already to weld . My friend has the bigger 200 amp one .This is my welder http://www.ebay.co.uk/itm/251323797581?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1497.l2649


Fiat 20VT
Fiat 16vt
Fiat 130TC
Fiat 131 sport
Kawasaki ZX6RP7F Kawasaki GPZ550 Kawasaki ZX7R P2
Re: Welding [Re: szkom] #1469963
22/01/2014 15:31
22/01/2014 15:31
Joined: Dec 2005
Posts: 776
State of Essex .
robcoupe20vt Offline
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This is a good video on You tube showing how easy it is to weld with TIG http://www.youtube.com/watch?v=is0BP39XZLw


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Fiat 16vt
Fiat 130TC
Fiat 131 sport
Kawasaki ZX6RP7F Kawasaki GPZ550 Kawasaki ZX7R P2
Re: Welding [Re: szkom] #1469967
22/01/2014 15:45
22/01/2014 15:45
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szkom Offline OP
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I love that video. Testing it by bashing the shit out of it. I'm very much a fan of the large hammer.

Robcoupe20vt, you've really mixed it up with the TIG suggestion. It would be automotive panel work I'd want to do, but equally I'd want to be able to weld to studs/axles/brackets, so would want versatility.

I've never done TIG before, would I be able to pick it up?

Re: Welding [Re: szkom] #1469968
22/01/2014 15:53
22/01/2014 15:53
Joined: Dec 2005
Posts: 776
State of Essex .
robcoupe20vt Offline
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I have never done TIG before either . I can braze ,arc and mig but was crap at gas welding . I dont know why anyway it not used to day in the body trade . TIG welding to me is easier than mig welding and i picked it up straight away . I will only use my mig for big jobs . For panel work TIG for me . You could get the 200 amp TIG welder and then not get a MIG ?


Fiat 20VT
Fiat 16vt
Fiat 130TC
Fiat 131 sport
Kawasaki ZX6RP7F Kawasaki GPZ550 Kawasaki ZX7R P2
Re: Welding [Re: robcoupe20vt] #1469971
22/01/2014 15:59
22/01/2014 15:59
Joined: Dec 2005
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Sandhurst
Begbie Offline
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Originally Posted By: robcoupe20vt
You need a 16 amp socket running to your fuse box . Not a problem for me as a mate done this within a half an hour .It did put me off getting one but i am glad i did . Just waiting for my new visor and then already to weld . My friend has the bigger 200 amp one .This is my welder http://www.ebay.co.uk/itm/251323797581?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1497.l2649

Cheers for that, something to consider for the future. My only trouble is, I'm in a rented property, so wouldn't be able to change to a 16amp socket.


Originally Posted by Jonny - After being taken out at Spa
Your car is Usain Bolt with wellies
Re: Welding [Re: szkom] #1469974
22/01/2014 16:13
22/01/2014 16:13
Joined: Dec 2005
Posts: 776
State of Essex .
robcoupe20vt Offline
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Have a look at this video of a beautiful TIG welded italian made motorcycle exhaust for a Yamaha R6 http://www.youtube.com/watch?v=FZ8CGGYamuE.


Fiat 20VT
Fiat 16vt
Fiat 130TC
Fiat 131 sport
Kawasaki ZX6RP7F Kawasaki GPZ550 Kawasaki ZX7R P2
Re: Welding [Re: szkom] #1469982
22/01/2014 17:03
22/01/2014 17:03
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szkom Offline OP
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That seems like a good suggestion. I asked about MIG as I understood it to be easier, but TIG would be fine also.

Re: Welding [Re: szkom] #1470000
22/01/2014 18:13
22/01/2014 18:13

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My friend is a professional welder (he makes MRI machines for a living) and has helped me out no end with various jobs.

His TIG welding is awesome - I keep suggesting to him about setting up a fabrication firm but he wasn't bothered.

I have a cheap and nasty gasless MIG welder than I bought off ebay. It takes a while to get going and with only 2 settings I'm not going to set the welding scene on fire, but it gets me by. If often gets too hot and cuts out.
There was a super test in Mechanics weekly a few issues ago. I will dig it out to see what it suggests.

I'd love to be a TIG welder, although my friend suggested a good one would set me back atleast £500. I had a go with my friend set (borrowed from work and was over £1k) and it didn't seem that hard to be honest. We are only talking straight line, ready prepped, thin steel angle bars.

Slightly off subject, but what are the rules concerning carrying gas bottles in your car? Do you have to have any sort of permit etc? (I guess its argon?)

Re: Welding [Re: szkom] #1470007
22/01/2014 18:59
22/01/2014 18:59
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szkom Offline OP
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I may look into the TIG idea. But I do like the idea of a cheap solution to get me going.

Re the gas bottles, I think it's just insurance and a sign stating you're carrying compressed gas.

Re: Welding [Re: szkom] #1470019
22/01/2014 20:03
22/01/2014 20:03
Joined: Oct 2008
Posts: 6,783
In the coupe.
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In the coupe.
I mig welded(with Gas) the roll cage into my coupe at the weekend. I had a bit of tuition to ark weld about 35 years ago.

And have done odd bits over the years.

The mig was a bit hot really but i got the hang(ish) of it by the end.



Re: Welding [Re: szkom] #1470045
22/01/2014 22:16
22/01/2014 22:16
Joined: Dec 2006
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stockport
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i can mig and tig ... szkom get your self on a night school training course at tameside collage thats what i did ... now qualifed to C+G 1-2 mig and 1-2 tig in stainless and aluminium

Re: Welding [Re: szkom] #1470195
23/01/2014 21:59
23/01/2014 21:59
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Harpenden
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I did a taster day in stick and mig/mag welding at writtle college in Essex, I can thoroughly recommend it as you get to use someone elses stuff without fear of breaking anything. Stick welding and mig/mag welding was covered along with some safety basics. On a Saturday and £100 (including big fry up lunch :-) )

They also do a 10 week evening course which covers all welding apart from tig and then another course in tig.

Well worth it, I just need to get some inspiration to build something !

Last edited by sugerbear; 24/01/2014 12:49.

How to make a startrek widget cable >> http://tinyurl.com/dyje6fy
Re: Welding [Re: sugerbear] #1470284
24/01/2014 11:23
24/01/2014 11:23
Joined: Jul 2012
Posts: 1,650
Dark side of the Moon
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Originally Posted By: sugerbear


Well worth it, I just need to get some inspiration to build something !


Low profile car ramps!

This is what i keep wanting to get around to, but never seem to get the time at the moment

Re: Welding [Re: szkom] #1470304
24/01/2014 12:15
24/01/2014 12:15
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highlands
jimboy Online happy
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Originally Posted By: szkom
I have mig welded things before but it has always been very, not perfect...

Not owning a mig I'd like to get one and practice, preferably second hand as I'd want to spend a small amount just to see how I get on.

What tips would you have for me?


Depends what you will be welding. If just to weld/fabricate things, mig or stick (mma) Easy enough if you master the settings. On the other hand welding on a vehicle is another matter all together. As said, tig would be the preferred option, more controllable & less messy.

Overhead is the one that sorts out the men from the boys. Underneath a car is usually where things need to be repaired. Tig is expensive compared to mig. Rust is your enemy, metal must be silver clean. If mig is used, tacking said piece of metal all round, then it's a case of stop start welding filling in the gaps, switching from section to section if that makes sense.

The build up of heat is quick if you don't pay attention. If you master the correct settings, a welder can tell you this by the sound of the crackle/noise of arc, making yourself comfortable may sound obvious & of course have your trusty grinder at the ready.


I'm an old git & happy with it,most of the time
Re: Welding [Re: szkom] #1470307
24/01/2014 12:24
24/01/2014 12:24
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Cambridge & Cotswolds
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Inspiration or perspiration? Here's one I did earlier...

http://www.alfa.me.uk/crash.html

Re: Welding [Re: szkom] #1470333
24/01/2014 14:15
24/01/2014 14:15
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szkom Offline OP
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I think inspiration MRS. That's really the sort of thing I'd want to be doing. I actually have a 205 Gti that took some fire damage. All superficial damage, except it's highlighted any area that was rusty. I.e. under the headlamps. So it needs a some metal chopping.

Jimboy, if costs weren't a consideration, within reason, would I be better served by TIG in the long term?

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