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Front End Rebuild #1675827
21/03/2025 09:30
21/03/2025 09:30
Joined: Apr 2021
Posts: 33
Stapleford
F
FLPete Offline OP
Club member 2037
FLPete  Offline OP
Club member 2037
Discoverer
F

Joined: Apr 2021
Posts: 33
Stapleford
Hi all,

I thought I’d post my progress here, both for anyone as reference in the future and also so I can remember how I goes back together!

I purchased a turbo and fmic from Flea which arrived a few days ago, so I set about stripping the front end down. It soon became clear why the AC hasn’t worked since I’ve had her! New condenser needed there then.

The radiator although works perfectly I’m thinking may as well be refreshed now as starting to go on the top and bottom. I’ve read good things about the Direnza ones on here, so unless anyone has any other good recommendations I’ll probably purchase one of them.

Apart from that the front end is in good shape. I need to tickle a little area with the welder but a good wire brushing and some rust protection and she will be great 😊

Attached Files
IMG_3648-compressed.jpeg (142 downloads)
IMG_3652-compressed.jpeg (138 downloads)
IMG_3658-compressed.jpeg (135 downloads)
Re: Front End Rebuild [Re: FLPete] #1675828
21/03/2025 09:35
21/03/2025 09:35
Joined: Apr 2021
Posts: 33
Stapleford
F
FLPete Offline OP
Club member 2037
FLPete  Offline OP
Club member 2037
Discoverer
F

Joined: Apr 2021
Posts: 33
Stapleford
One thing that’s puzzling me, is when removing this intake pipe, I found this hole open with nothing going into it. There’s no loose pipes anywhere hanging so nothing has fallen off so something must have been intentionally removed I gather. Would anyone know what this should be? Being open just before the turbo and no filtration can’t be that good!

Also thought I’d add a pic of the turbo and FMIC kit.

Attached Files
IMG_3660-compressed.jpeg (140 downloads)
Re: Front End Rebuild [Re: FLPete] #1675837
23/03/2025 17:20
23/03/2025 17:20
Joined: Feb 2024
Posts: 153
South Kesteven, Lincs
Echodelta Offline
Club member 2082
Echodelta  Offline
Club member 2082
On a journey

Joined: Feb 2024
Posts: 153
South Kesteven, Lincs
I’m not familiar with the turbo - does EPER have a diagram that shows what should be attached to that pipe work? It certainly doesn’t look good to have it open to the outside! Was it running ok before you started this work?

Re: Front End Rebuild [Re: FLPete] #1675840
24/03/2025 09:07
24/03/2025 09:07
Joined: Jun 2007
Posts: 4,637
Malaysia..Glasgow at heart
Kelv27 Offline
Club member 7239, Regional Rep., Malaysia
Kelv27  Offline
Club member 7239, Regional Rep., Malaysia
Forum is my job

Joined: Jun 2007
Posts: 4,637
Malaysia..Glasgow at heart
Originally Posted by FLPete
One thing that’s puzzling me, is when removing this intake pipe, I found this hole open with nothing going into it. There’s no loose pipes anywhere hanging so nothing has fallen off so something must have been intentionally removed I gather. Would anyone know what this should be? Being open just before the turbo and no filtration can’t be that good!

Also thought I’d add a pic of the turbo and FMIC kit.


This is where the oil vapor recirculation hose connects to. A common modification is to delete this connection and fit a blanking plug to opening...but yours appear to be a blanking plug which has developed a hole in it? confused


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