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[Engine Tuning] 500bhp + - how we do #428119
04/09/2007 19:50
04/09/2007 19:50

D
davidBR20vt
Unregistered
davidBR20vt
Unregistered
D



Hi, here at brazil we have tried to get more that 500 hp: The result:

http://i123.photobucket.com/albums/o295/jakka_album/Imagem067.jpg

The last cylinder blowed up! As u can see.


NOTE: using an GT3076R with some upgrades that I don´t know.
----

So, we went to next stage, we have built an integrated guard block.

Now we are expecting this engine to have more than 550 hp on wheels. I will try to run with 2 bar of pressure.

http://i123.photobucket.com/albums/o295/jakka_album/elfuego003.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego004.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego005.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego006.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego017.jpg

Changed
http://i123.photobucket.com/albums/o295/jakka_album/elfuego014.jpg

Open cylinder block

http://i123.photobucket.com/albums/o295/jakka_album/elfuego015.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego016.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego013.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego018.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego019.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego020.jpg

http://i123.photobucket.com/albums/o295/jakka_album/elfuego021.jpg

finished cylinder block
http://i123.photobucket.com/albums/o295/jakka_album/bloco1.jpg

http://i123.photobucket.com/albums/o295/jakka_album/bloco2.jpg

http://i123.photobucket.com/albums/o295/jakka_album/bloco3.jpg



Last edited by davidBR20vt; 04/09/2007 20:07.
Re: [Engine Tuning] 500bhp + - how we do [Re: ] #428160
04/09/2007 20:20
04/09/2007 20:20

D
davidBR20vt
Unregistered
davidBR20vt
Unregistered
D




Re: [Engine Tuning] 500bhp + - how we do [Re: ] #428172
04/09/2007 20:31
04/09/2007 20:31

D
davidBR20vt
Unregistered
davidBR20vt
Unregistered
D



The actual setup:

FORGED MID - Modular Integrated Deck ROMAQ + Drawings and confection "Zézão" and "Veloztech" (Brazil)
ROSS PISTONS
Turbo GT3076R
Blow Off Tial 40mm
Priority Valve SPA USA (entre a turbina e o IC)
Frontal Intercooler
Inox CAI [2,5 pol between turbo and IC - 3 pol between IC and TBI](ceramic walsh)
Escapamento 3 polegadas Inox

3 bigs fuel pumps
Catch Tank Inox
Engine Heads by "Zézão" (Big Joseph)
DTA P8 Pro
Gears by Bertolotti
Wheel blocking Hewland
Eibach springs
Shift Light
Wheels 17" Stilo Abarth - Tires Yokohama 205/45 A539

Last edited by davidBR20vt; 04/09/2007 20:33.
Re: [Engine Tuning] 500bhp + - how we do [Re: ] #428206
04/09/2007 21:20
04/09/2007 21:20

N
Nobby
Unregistered
Nobby
Unregistered
N



Blimey - I wish I had a CNC machine.. ;\)

Whats the capacity now? Still 2 litre or larger?

Re: [Engine Tuning] 500bhp + - how we do [Re: ] #428280
04/09/2007 23:29
04/09/2007 23:29

D
davidBR20vt
Unregistered
davidBR20vt
Unregistered
D



I think it still 2.1 litre.

I´ll check it.

Re: [Engine Tuning] 500bhp + - how we do [Re: ] #428317
05/09/2007 00:14
05/09/2007 00:14

D
davidBR20vt
Unregistered
davidBR20vt
Unregistered
D



Pistons 83mm.... Just this alteration... The capacity is almost original.

Re: [Engine Tuning] 500bhp + - how we do [Re: ] #428329
05/09/2007 00:25
05/09/2007 00:25

D
dink
Unregistered
dink
Unregistered
D



That looks good, it will certainly be a lot stronger now but i don't understand how the wall blew up. Do you now what caused it; was it a weakness in the casting (which i doubt) or did it just let go?

Re: [Engine Tuning] 500bhp + - how we do [Re: ] #428340
05/09/2007 00:34
05/09/2007 00:34

D
davidBR20vt
Unregistered
davidBR20vt
Unregistered
D



When the wall was broken, the dinamoter was showing 507hp....

The wall just broke.

The engine head are with 142cfm of capacity flow.

Re: [Engine Tuning] 500bhp + - how we do [Re: ] #428458
05/09/2007 02:09
05/09/2007 02:09

T
TurboJ
Unregistered
TurboJ
Unregistered
T



Good work but i think your trying to run too much boost thats why the first block broke. With the mods you have now done it should hold now. Good Luck

Re: [Engine Tuning] 500bhp + - how we do [Re: ] #428647
05/09/2007 05:06
05/09/2007 05:06

D
davidBR20vt
Unregistered
davidBR20vt
Unregistered
D



Yes, we know.

The sky is the limit!

Re: [Engine Tuning] 500bhp + - how we do [Re: ] #428662
05/09/2007 12:27
05/09/2007 12:27

N
nyssa7
Unregistered
nyssa7
Unregistered
N



Don't need to run 2 bar boost to get this kind of power - we got 587 with "just" 1.4 bar

Re: [Engine Tuning] 500bhp + - how we do [Re: ] #428675
05/09/2007 13:19
05/09/2007 13:19

K
kakkos
Unregistered
kakkos
Unregistered
K



 Originally Posted By: nyssa7
Don't need to run 2 bar boost to get this kind of power - we got 587 with "just" 1.4 bar


587 @ 1.4 with a gt3076r turbo??

Nice work davidBR20vt!

George Greece

Last edited by kakkos; 05/09/2007 13:20.
Re: [Engine Tuning] 500bhp + - how we do [Re: ] #428760
05/09/2007 15:49
05/09/2007 15:49

V
Vas
Unregistered
Vas
Unregistered
V



George welcome to FCCUK ;\)

George is preparing a pretty rapid PuntoGT2 with a 16VT coupe engine/box et al. All forged, with some wild cams and large turbo...

Looking forward to a drive before the end of the month \:D

V.

Re: [Engine Tuning] 500bhp + - how we do [Re: ] #428962
05/09/2007 19:17
05/09/2007 19:17

D
davidBR20vt
Unregistered
davidBR20vt
Unregistered
D



We got 507 hp with "just" 0.8 bar...

We do not did the tests with 1.4 bar. But I think that 587hp is easily reacheble with this pressure.

Re: [Engine Tuning] 500bhp + - how we do [Re: ] #428971
05/09/2007 19:23
05/09/2007 19:23

D
davidBR20vt
Unregistered
davidBR20vt
Unregistered
D



 Originally Posted By: Vas
George welcome to FCCUK ;\)

George is preparing a pretty rapid PuntoGT2 with a 16VT coupe engine/box et al. All forged, with some wild cams and large turbo...

Looking forward to a drive before the end of the month \:D

V.


Hey! O LOVE PUNTO. FIAT is manufacturing PUNTO here now at Brazil. Could you send me some photos of the punto project? davidfdr@gmail.com

But the PUNTO here was launched with a [censored] shit engine 1.8 8v 115hp that gets easily broke.

Re: [Engine Tuning] 500bhp + - how we do [Re: ] #429006
05/09/2007 20:05
05/09/2007 20:05

D
davidBR20vt
Unregistered
davidBR20vt
Unregistered
D




Re: [Engine Tuning] 500bhp + - how we do [Re: ] #429019
05/09/2007 20:31
05/09/2007 20:31

K
kakkos
Unregistered
kakkos
Unregistered
K



Vas, Nice to see you here. My punto is a gt3 one.. \:P


davidBR20vt I belive your turbo is quite small for 587whp (realy why 587?) I hope that I'm wrong..


Please pm me your mail in order to send you the fotos ;\)

Re: [Engine Tuning] 500bhp + - how we do [Re: ] #429031
05/09/2007 20:44
05/09/2007 20:44
Joined: Dec 2005
Posts: 2,194
Göteborg, Sweden
Freddan72 Offline
Competition Level
Freddan72  Offline
Competition Level

Joined: Dec 2005
Posts: 2,194
Göteborg, Sweden
Hi david, pre-colector = intake plenum.
Have you changed the length of the Runners?


Coupé Fiat 20V Turbo Plus 1999, T19 Mitsubishi turbo
https://youtu.be/O9qrLj3Ap00 Now FCP Stage3!
Re: [Engine Tuning] 500bhp + - how we do [Re: ] #429043
05/09/2007 20:51
05/09/2007 20:51

K
kakkos
Unregistered
kakkos
Unregistered
K



 Originally Posted By: davidBR20vt

Hey! O LOVE PUNTO. FIAT is manufacturing PUNTO here now at Brazil. Could you send me some photos of the punto project? davidfdr@gmail.com

But the PUNTO here was launched with a [censored] shit engine 1.8 8v 115hp that gets easily broke.


Sorry, I just saw it! I'll sent you some tonigt

Re: [Engine Tuning] 500bhp + - how we do [Re: Freddan72] #429044
05/09/2007 20:51
05/09/2007 20:51

D
davidBR20vt
Unregistered
davidBR20vt
Unregistered
D



 Originally Posted By: Freddan72
Hi david, pre-colector = intake plenum.
Have you changed the length of the Runners?


It uses the 2.45L engine runners, stock length, but larger diameter

The intake manifold plenum is the turbo version modified with larger air horns

Last edited by davidBR20vt; 05/09/2007 20:55.
Re: [Engine Tuning] 500bhp + - how we do [Re: ] #430282
07/09/2007 06:01
07/09/2007 06:01

P
Policastro
Unregistered
Policastro
Unregistered
P



are u running a Marea or a Coupe?

forget it, u're running a marea, just saw the signature...

Last edited by Policastro; 07/09/2007 06:03.

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